1AD-FTV ENGINE MECHANICAL TORQUE SPECIFICATIONS

Table 1. DRIVE BELT

Part Tightened

N*m

kgf*cm

ft.*lbf

Front suspension member reinforcement RH x Front crossmember sub-assembly

99 N*m

1010 kgf*cm

73 ft.*lbf

Front suspension member reinforcement RH x Front suspension crossmember sub-assembly

99 N*m

1010 kgf*cm

73 ft.*lbf
Table 2. CAMSHAFT

Part Tightened

N*m

kgf*cm

ft.*lbf

No. 1 Camshaft bearing cap x No. 2 Camshaft bearing cap x Cylinder head sub-assembly

21 N*m

214 kgf*cm

15 ft.*lbf

No. 3 Camshaft bearing cap x Cylinder head sub-assembly

10 N*m

102 kgf*cm

7 ft.*lbf

Oil pipe seat x No. 1 Camshaft bearing cap x No. 2 Camshaft bearing cap

17 N*m

173 kgf*cm

13 ft.*lbf
Table 3. CYLINDER HEAD GASKET

Part Tightened

N*m

kgf*cm

ft.*lbf

Cylinder head sub-assembly x Cylinder block sub-assembly

(New bolt)

1st

50 N*m

510 kgf*cm

37 ft.*lbf

2nd

Tighten 90°

3rd

Tighten 90°

4th

Tighten 90°

5th

Loosen 90°

6th

Loosen 90°

7th

Tighten 90°

8th

Tighten 90°

9th

Tighten 90°

Cylinder head sub-assembly x Cylinder block sub-assembly

(Used bolt)

1st

50 N*m

510 kgf*cm

37 ft.*lbf

2nd

Tighten 90°

3rd

Tighten 90°

4th

Tighten 90°
Table 4. FRONT CRANKSAFT OILSEAL

Part Tightened

N*m

kgf*cm

ft.*lbf

Crankshaft pulley x Crankshaft

300 N*m

3059 kgf*cm

221 ft.*lbf
Table 5. ENGINE ASSEMBLY

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Flywheel x Crankshaft

70.6 N*m

720 kgf*cm

52 ft.*lbf

Engine mounting insulator LH x Body

95 N*m

969 kgf*cm

70 ft.*lbf

Engine mounting insulator sub-assembly RH x Body

95 N*m

969 kgf*cm

70 ft.*lbf

Cooler pipe clamp bracket x Engine mounting insulater sub-assembly RH

9.8 N*m

100 kgf*cm

87 in.*lbf

Radiator reservoir tank x Engine mounting insulator sub-assembly RH

5.0 N*m

51 kgf*cm

44 in.*lbf

Engine mounting insulator LH x Engine mounting bracket sub-assembly LH

56 N*m

571 kgf*cm

41 ft.*lbf

Engine mounting bracket RH x Engine mounting insulator sub-assembly RH

Nut A

95 N*m

969 kgf*cm

70 ft.*lbf

Nut B

52 N*m

530 kgf*cm

38 ft.*lbf

Bolt

95 N*m

969 kgf*cm

70 ft.*lbf

Front crossmember sub-assembly x Body

99 N*m

1010 kgf*cm

73 ft.*lbf

Front engine mounting insulator x Front crossmember sub-assembly

95 N*m

969 kgf*cm

70 ft.*lbf

Rear engine mounting insulator x Rear engine mounting bracket

95 N*m

969 kgf*cm

70 ft.*lbf

Front mounting insulator x Front engine mounting blacket

85 N*m

867 kgf*cm

63 ft.*lbf

Cluch release cylinder assembly x Manual transaxle assembly

Bolt A

8.0 N*m

82 kgf*cm

71 in.*lbf

Bolt B

12 N*m

122 kgf*cm

9 ft.*lbf

Transmission control cable assembly x Rear engine mounting insulator

5.0 N*m

51 kgf*cm

44 in.*lbf

Air cleaner bracket x Glow plug relay assembly

17.5 N*m

178 kgf*cm

13 ft.*lbf

Air cleaner bracket x Body

17.5 N*m

178 kgf*cm

13 ft.*lbf

Air cleaner bracket x Engine mounting insulator LH

7.0 N*m

71 kgf*cm

62 in.*lbf

No. 3 Engine wire x Manual transaxle assembly

12.5 N*m

127 kgf*cm

9 ft.*lbf

Air cleaner case sub-assembly x Air cleaner bracket

7.0 N*m

71 kgf*cm

62 in.*lbf

Battery carrier x Body

18.5 N*m

189 kgf*cm

14 ft.*lbf

Battery clamp x Body

Bolt

16.5 N*m

168 kgf*cm

12 ft.*lbf

Nut

3.5 N*m

36 kgf*cm

31 in.*lbf

Battery terminal

5.4 N*m

55 kgf*cm

48 in.*lbf
Table 6. ENGINE UNIT

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Cylinder block drain cock plug x Cylinder block sub-assembly

25 N*m

255 kgf*cm

18 ft.*lbf

Oil baffle plate x Cylinder block sub-assembly

31.5 N*m

321 kgf*cm

23 ft.*lbf

Camshaft timing sprocket x No. 2 camshaft

20 N*m

204 kgf*cm

15 ft.*lbf

No. 1 Chain vibration damper x Cylinder block sub-assembly

21 N*m

214 kgf*cm

15 ft.*lbf

No. 1 Chain tensioner assembly x Cylinder block sub-assembly

9.0 N*m

92 kgf*cm

80 in.*lbf

Water inlet housing x Timing chain cover sub-assembly

9.0 N*m

92 kgf*cm

80 in.*lbf

Engine oil level sensor x No. 2 Oil pan sub-assembly

7.0 N*m

71 kgf*cm

62 in.*lbf

Engine coolant temperature sensor x Cylinder head sub-assembly

20 N*m

204 kgf*cm

15 ft.*lbf

Crankshaft position sensor x Cylinder block sub-assembly

8.8 N*m

90 kgf*cm

78 in.*lbf

Camshaft position sensor x Timing chain cover sub-assembly

8.8 N*m

90 kgf*cm

78 in.*lbf

No. 1 nozzle leakage pipe x Cylinder head cover sub-assembly

Union bolt

18 N*m

184 kgf*cm

13 ft.*lbf

Bolt

20.5 N*m

209 kgf*cm

15 ft.*lbf

No. 2 nozzle leakage pipe x Cylinder head cover sub-assembly

31.5 N*m

321 kgf*cm

23 ft.*lbf

No. 2 nozzle leakage pipe x Cylinder head sub-assembly

31.5 N*m

321 kgf*cm

23 ft.*lbf

Drive shaft bearing bracket x Cylinder block sub-assembly

63.7 N*m

650 kgf*cm

47 ft.*lbf

Supply pump assembly x Cylinder head sub-assembly

20.5 N*m

209 kgf*cm

15 ft.*lbf

Fuel hose protector x Cylinder head sub-assembly

20.5 N*m

209 kgf*cm

15 ft.*lbf

Glow plug assembly x Cylinder head sub-assembly

12.3 N*m

125 kgf*cm

9 ft.*lbf

No. 1 Glow plug connector x Glow plug assembly

2.2 N*m

22 kgf*cm

19 in.*lbf

Stud bolt x Engine mounting blacket

10 N*m

102 kgf*cm

7 ft.*lbf

Compressor stay x Cylinder block sub-assembly

35 N*m

357 kgf*cm

26 ft.*lbf
Table 7. CYLINDER HEAD

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Stud bolt x Cylinder head sub-assembly

Bolt A

Bolt B

12 N*m

122 kgf*cm

106 in.*lbf

Bolt C

5.0 N*m

51 kgf*cm

44 in.*lbf

No. 1 straight screw plug x Cylinder head sub-assembly

25 N*m

255 kgf*cm

18 ft.*lbf
Table 8. CYLINDER BLOCK

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Stud bolt x Cylinder block sub-assembly

Bolt A

20 N*m

204 kgf*cm

15 ft.*lbf

Bolt B

Bolt C

3.0 N*m

31 kgf*cm

27 in.*lbf

Crankshaft bearing cap side

5.0 N*m

51 kgf*cm

44 in.*lbf

Oil reflector plate x Cylinder block sub-assembly

9.0 N*m

92 kgf*cm

80 in.*lbf

No. 1 oil nozzle sub-assembly x Cylinder block sub-assembly

9.0 N*m

92 kgf*cm

80 in.*lbf

No. 1 Crankshaft position sensor plate x Crankshaft

10.5 N*m

107 kgf*cm

8 ft.*lbf

Crankshaft bearing cap x Cylinder block sub-assembly

1st

60 N*m

612 kgf*cm

44 ft.*lbf

2nd

Tighten 90°

Crankshaft bearing cap x Cylinder block sub-assembly

18 N*m

184 kgf*cm

13 ft.*lbf

Connecting rod cap x Connecting rod

1st

40 N*m

408 kgf*cm

30 ft.*lbf

2nd

Tighten 90°