FRONT DOOR REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL FRONT DOOR WEATHERSTRIP LH


    1. Degrease the front door weatherstrip LH installation surface using non-residue solvent.

    2. Remove the peeling paper of the double-sided tape trying not to touch the adhesional surface.

    3. B006EDWC02
      B006GBM Double-sided Tape

      Attach the clip and install the new front door weatherstrip LH.

      Note

      Press the double-sided tape on the front door weatherstrip LH firmly to apply it.

  2. INSTALL FRONT DOOR PANEL CUSHION


    1. B006DAF

      Attach the claw and install a new front door panel cushion.

  3. INSTALL FRONT DOOR NO. 4 WEATHERSTRIP LH


    1. B006BRS

      Attach the clip and install the front door No. 4 weatherstrip LH.

  4. INSTALL FRONT DOOR CHECK ASSEMBLY LH


    1. Clean the threaded portion on the vehicle body with non-residue solvent.

    2. When reusing bolt:


      1. Clean the threaded portion on the bolt with non-residue solvent.

      2. Apply adhesive to the threads of the bolt.

        Adhesive
        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.
    3. B006ANCC02
      B006AHR Nut
      B006EC9 Bolt

      Install the front door check assembly LH with the bolt and 2 nuts.

      Torque:
      Bolt
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  5. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH

    Click here

  6. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

    Click here

  7. INSTALL FRONT DOOR LOCK COVER SUB-ASSEMBLY LH

    Click here

  8. INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH

    Click here

  9. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. Apply MP grease to the sliding parts of the front door outside handle frame sub-assembly LH.

    2. B006FGP

      Attach the 2 wire harness clamps and guide.

    3. B006BJ4C01
      *A Outside
      *B Inside

      Attach the claw as shown in the illustration.

    4. Using a T30 "TORX" socket wrench, install the front door outside handle frame sub-assembly LH with the TORX screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  10. INSTALL FRONT DOOR LOCK OPEN ROD LH


    1. B006CMLC01
      B006DHE Install in this Direction

      Install the front door lock open rod LH on the front door lock with motor assembly LH as shown in the illustration.

      Tech Tips

      Check that the front door lock open rod LH is securely attached to the front door lock with motor assembly LH.

    2. B006D04C01
      B006DHE Install in this Direction (1)
      B006B42 Install in this Direction (2)

      Install the front door lock open rod LH to the front door outside handle frame sub-assembly LH and attach the snap of the front door outside handle as shown in the illustration.

  11. INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. B006D79C01
      B006DHE Install in this Direction (1)
      B006B42 Install in this Direction (2)

      Attach the guide in the direction indicated by the arrow shown in the illustration.

    2. Attach the claw in the direction indicated by the arrow shown in the illustration to install the front door front outside handle pad.

  12. INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. B006BESC01
      B006DHE Install in this Direction (1)
      B006B42 Install in this Direction (2)

      Attach the guide in the direction indicated by the arrow shown in the illustration.

    2. Attach the claw in the direction indicated by the arrow shown in the illustration to install the front door rear outside handle pad.

  13. INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY LH (for Driver Side)


    1. Apply MP grease to the sliding parts of the front door lock cylinder assembly LH.

    2. B006GZDC01
      B006DHE Install in this Direction

      Attach the guide for the front door lock cylinder assembly LH in the direction indicated by the arrow.

    3. B006EX3C02
      *1 Plug Hole

      Using a T30 "TORX" socket wrench, install the front door lock cylinder assembly LH with the TORX screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    4. Install the plug hole.

  14. INSTALL FRONT DOOR OUTSIDE HANDLE COVER RH (for Front Passenger Side)


    1. B006G4SC01
      B006DHE Install in this Direction

      Attach the claw of the front door outside handle cover RH in the direction indicated by the arrow.

    2. B006BETC02
      *1 Plug Hole

      Using a T30 "TORX" socket wrench, install the front door outside handle cover RH with the TORX screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    3. Install the plug hole.

  15. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. B006B48C01
      B006DHE Install in this Direction

      Install the front door outside handle assembly LH in the direction of the arrow shown in the illustration.

    2. B006H1SC01
      *1 Holder
      B006DHE Install in this Direction

      Attach the holder as shown in the illustration.

    3. B006FQ9

      Connect the connector.

    4. B006E49C01
      B006DHE Install in this Direction

      Attach the claw and close the connector cover as shown in the illustration.

  16. INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY LH


    1. Apply MP grease to the sliding parts of the front door window regulator assembly LH.

    2. B006E1MC01
      B006DHE Install in this Direction

      Pull out the front door window regulator assembly LH from the service hole as shown in the illustration.

    3. B006AV3C01
      B006AHR Nut
      B006EC9 Connector

      Install the front door window regulator assembly LH with the 6 nuts in the order shown in the illustration.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note

      Do not damage the front door panel assembly with the front door window regulator assembly LH.

    4. Connect the connector.

  17. INSTALL FRONT DOOR REAR WINDOW FRAME LH


    1. B006GW8

      Attach the clip and install the front door rear window frame LH.

    2. Install the nose piece to an air riveter and insert the mandrel section of a new φ 4 mm rivet into the nose piece.

    3. B006AQRC01
      *1 Nose piece

      Press the rivets perpendicularly to the installation holes. Using the air riveter, install the front door rear window frame LH with the 4 rivets.

      Note

      Press the air riveter perpendicularly to the installation holes.

      Tech Tips

      Pull the trigger again to cut off the rivet if the rivet does not cut off.

  18. INSTALL FRONT DOOR NO. 2 GLASS RUN LH


    1. B006EB3C01
      B006DHE Install in this Direction

      Install the front door No. 2 glass run to the front door rear lower frame sub-assembly LH.

  19. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH


    1. B006CN6C02
      B006DHE Install in this Direction

      Attach the claw and install the front door rear lower frame sub-assembly LH to the front door rear window frame LH.

    2. Install the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  20. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH


    1. B006F93

      Connect the 3 front multiplex network door ECU LH connectors.

    2. B006GAL

      Connect the connector and temporarily install the front door trim board sub-assembly LH.

    3. Connect the cable to the negative (-) battery terminal.

    4. Turn the engine switch on (IG).

    5. Move the front door glass sub-assembly LH until the installation bolts can be seen.

    6. Turn the engine switch off.

    7. Disconnect the cable from the negative (-) battery terminal.

      CAUTION:


      • After disconnecting the cable from the negative (-) battery terminal, wait for at least 90 seconds to start the operation.

      • If the airbag deploys for any reason, it may cause a serious accident.

      B006BY6

    8. Disconnect the connector and remove the front door trim board sub-assembly LH.

    9. Disconnect the 3 front multiplex network door ECU LH connectors.

    10. B006CTIC01
      B006DHE Install in this Direction (1)
      B006B42 Install in this Direction (2)

      Temporarily install the front door glass sub-assembly LH to the front door window regulator assembly LH in the order shown in the illustration.

      Note

      Be careful not to damage the front door glass sub-assembly LH.

    11. B006DFS

      Install the front door glass sub-assembly LH with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note

      Check that the frame portion on the rear side of the front door glass sub-assembly LH is installed in the groove of the front door No. 2 glass run.

      B006BNW

  21. INSTALL FRONT DOOR FRONT WINDOW FRAME MOULDING LH

    Click here

  22. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING LH

    Click here

  23. INSTALL DOOR GUIDE PROTECTOR


    1. B006F7L

      Install the 2 door guide protectors with the 2 clips.

  24. INSTALL FRONT DOOR FRONT GLASS RUN LH


    1. B006C1T

      Install the front door front glass run LH to the front pillar upper cover sub-assembly LH.

  25. INSTALL FRONT DOOR GLASS RUN LH


    1. B006GXJ

      Install one part of the front door glass run LH to the front pillar upper cover sub-assembly LH as shown in the illustration.

  26. INSTALL FRONT PILLAR UPPER COVER SUB-ASSEMBLY LH


    1. B006FNTC01
      B006DHE Install in this Direction (1)
      B006B42 Install in this Direction (2)

      Slide the front door glass run LH in the direction indicated by the arrow shown in the illustration and temporarily install it together with the front pillar upper cover sub-assembly LH with the 2 bolts.

      Note

      Check that the frame portion on the front side of the front door glass sub-assembly LH is attached to the front door glass run LH.

      B006FBC
    2. B006DVZC01
      B006DHE Install in this Direction (1)
      B006B42 Install in this Direction (2)

      Install the front door glass run LH as shown in the illustration.

  27. ADJUST FRONT DOOR GLASS SUB-ASSEMBLY LH


    1. B006E14N01

      Tighten the front pillar upper cover sub-assembly LH with the 2 bolts so the front door glass sub-assembly LH is at the position shown in the illustration when it is raised.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
      Standard Clearance
      Area Measurement
      a 3.0 to 5.4 mm (0.118 to 0.213 in.)

  28. INSTALL FRONT DOOR WINDOW FRAME MOULDING LH(CENTER PILLAR SIDE)

    Click here

  29. INSTALL FRONT DOOR REAR BELT MOULDING END COVER LH

    Tech Tips

    When installing the front door rear belt moulding end cover LH, heat the front door panel and front door rear belt moulding end cover LH using a heat light.

    Item Temperature
    Front Door Panel 40 to 60°C (104 to 140°F)
    Front Door Rear Belt Moulding End Cover LH 20 to 30°C (68 to 86°F)

    CAUTION:


    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.

    B006AUBC71
    *a Heated Part
    *b Heat Light

    1. Install a new front door rear belt moulding end cover LH.


      1. Using a heat light, heat a new front door rear belt moulding end cover LH and the front door panel surface.

      2. Remove the peeling paper from the face of the front door rear belt moulding end cover LH.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. B006DRNC01
        B006GBM Double-sided Tape

        Attach the clip and install the front door rear belt moulding end cover LH as shown in the illustration.

        Note

        Press the double-sided tape on the front door rear belt moulding end cover LH firmly to apply it.

  30. INSTALL FRONT DOOR BELT MOULDING LH

    Click here

  31. INSTALL FRONT DOOR NO. 2 WEATHERSTRIP LH


    1. B006G9Q

      Align the No. 2 front door weatherstrip with the groove of the front door window frame front moulding LH and install it.

  32. INSTALL FRONT DOOR NO. 3 WEATHERSTRIP LH

    Tech Tips

    When installing the front door No. 3 weatherstrip LH, heat the front door panel and front door No. 3 weatherstrip LH using a heat light.

    Item Temperature
    Front Door Panel 40 to 60°C (104 to 140°F)
    Front Door No. 3 Weatherstrip LH 20 to 30°C (68 to 86°F)

    CAUTION:


    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.

    B006AUBC71
    *a Heated Part
    *b Heat Light

    1. Install a new front door No. 3 weatherstrip LH.


      1. Using a heat light, heat a new front door No. 3 weatherstrip LH and the front door panel surface.

      2. Remove the peeling paper from the face of the front door No. 3 weatherstrip LH.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    2. B006BV5C01
      B006GBM Double-sided Tape

      Attach the 4 clips and install the front door No. 3 weatherstrip LH.

      Note

      Press the double-sided tape on the front door No. 3 weatherstrip LH firmly to apply it.

  33. INSTALL FRONT DOOR ARMREST SET BRACKET LH


    1. Install the 2 screw grommets.

    2. B006D82

      Install the front door armrest set bracket LH with the 3 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  34. INSTALL DOOR SIDE AIR BAG SENSOR LH

    Click here

  35. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH

    Click here

  36. INSTALL FRONT MULTIPLEX NETWORK DOOR ECU LH


    1. B006D6UC02
      B006AHR Screw
      B006EC9 Connector

      Install the front multiplex network door ECU LH with the 2 screws.

    2. Connect the clamp and 3 connectors.

  37. INSTALL OUTER MIRROR INSTALL HOLE COVER LH

    Click here

  38. INSTALL FRONT DOOR SERVICE HOLE COVER LH


    1. B006DN2C01
      B006DHE Install in this Direction

      Pass the front door lock remote control cable assembly LH and front door inside locking cable assembly LH through the front door service hole cover LH.

    2. B006A2R

      Attach the clip and install the front door service hole cover LH.

    3. B006CM2C01
      B006DHE Turn
      B006AHR Service Hole Cover Clip

      Turn the clips 45° in the direction indicated by the arrow shown in the illustration and install the 4 front door weatherstrip clips.

    4. Connect the connector.

    5. Connect the wire harness clamps.

  39. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  40. INSTALL FRONT DOOR PANEL PROTECTOR LH


    1. B006BEBC01
      B006DHE Install in this Direction

      Install the front door panel protector LH to the front door glass inner weatherstrip LH as shown in the illustration.

  41. INSTALL FRONT DOOR VENT SEAL LH


    1. B006CNMC01
      B006DHE Install in this Direction

      Install the front door vent seal LH as shown in the illustration.

  42. INSTALL FRONT DOOR GLASS INNER WEATHERSTRIP LH


    1. B006GR9C01
      B006DHE Install in this Direction

      Install the front door glass inner weatherstrip LH in the direction indicated by the arrow shown in the illustration.

  43. INSTALL UPPER DOOR FRAME GARNISH LH


    1. B006C9BC01
      B006DHE Install in this Direction

      Attach the guide in the direction indicated by the arrow shown in the illustration and install the upper door frame garnish LH.

    2. Attach the clip.

  44. INSTALL FRONT DOOR TRIM COVER LH


    1. Attach the 2 clips to the front door panel LH.

    2. B006CDXC01
      B006DHE Install in this Direction

      Slide the front door trim cover LH in the direction indicated by the arrow shown in the illustration and attach the clip.

    3. B006FKO

      Attach the clip and install the front door trim cover LH.

  45. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. B006DSQ

      Install the front door inside handle sub-assembly LH with the 3 screws.

  46. INSTALL SEAT MEMORY SWITCH LH

    Click here

  47. INSTALL NO. 2 SWITCH BEZEL

    Click here

  48. INSTALL FRONT DOOR INNER TRIM COVER LH


    1. B006GI9

      Attach the claw and install the front door inner trim cover LH.

  49. INSTALL FRONT DOOR LOCK CONTROL KNOB HOLDER LH


    1. B006DAC

      Attach the claw and install the front door lock control knob holder LH to the door lock control knob bezel.

  50. INSTALL DOOR LOCK CONTROL KNOB BEZEL LH


    1. B006AGAC01
      B006DHE Install in this Direction

      Attach the claw and install the door lock control knob bezel LH together with the front door lock control knob holder LH.

  51. INSTALL COURTESY LIGHT ASSEMBLY

    Click here

  52. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY (for Driver Side)

    Click here

  53. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side)

    Click here

  54. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. Connect each connector.

    2. B006FT7C01
      B006DHE Install in this Direction

      Attach the claw and connect the front door inside locking cable assembly LH.

    3. B0069S5C01
      B006DHE Install in this Direction

      Connect the front door lock remote control cable assembly LH to the front door inside handle sub-assembly LH.

    4. B006BOGC01
      B006DHE Install in this Direction

      Attach the claw in the direction indicated by the arrow shown in the illustration to install the front door trim board sub-assembly LH.

    5. B006C2YC03
      *a Clip A
      *b Clip B
      B006DHE Install in this Direction

      Attach the clip A and clip B to install the front door trim board sub-assembly LH.

      Tech Tips

      Clip B cannot be reused. Therefore, make sure to replace it with a new clip.

    6. Install the 3 screws.

  55. INSTALL FRONT DOOR NO. 2 ARMREST COVER LH


    1. B006C6U

      Insert the guide, attach the claw and install the front door No. 2 armrest cover LH.

  56. INSTALL FRONT DOOR ARMREST COVER LH


    1. B006DKY

      Attach the claw and install the front door armrest cover LH.

  57. INSTALL FRONT DOOR TRIM UPPER COVER LH


    1. B006E3Y

      Attach the claw and install the front door trim upper cover LH.

  58. INSPECT FITTING OF FRONT DOOR

    Click here

  59. INSPECT FITTING OF FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. Remove the front door inner trim cover LH.

    2. B006GI2

      Rotate the dial to align the instrument panel safety pad sub-assembly stitching with the stitch line on the front door trim board sub-assembly LH as shown in the illustration.

      Tech Tips

      Adjust the front door trim board sub-assembly LH so that it is within the range of -2.0 to 2.0 mm (-0.079 to 0.079 in.).

    3. Install the front door inner trim cover LH.

  60. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Click here

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  61. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

    Click here

  62. SRS WARNING LIGHT

    Click here

  63. PERFORM DIAGNOSTIC SYSTEM CHECK

    Click here

  64. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  65. CHECK POWER WINDOW CONTROL SYSTEM

    Click here

  66. CHECK POWER DOOR LOCK CONTROL SYSTEM

    Click here

  67. INSPECT OUTER REAR VIEW MIRROR OPERATION

    Click here

  68. CHECK FRONT POWER SEAT CONTROL SYSTEM

    Click here