PARKING BRAKE ASSEMBLY REASSEMBLY

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE

  1. INSTALL PARKING BRAKE SHOE HOLD DOWN SPRING PIN

    1. Install the parking brake shoe hold down spring pin (for front side).

    2. Install the parking brake shoe hold down spring pin (for rear side).

  2. APPLY HIGH-TEMPERATURE GREASE

    1. C217133C01

      *a

      High-temperature grease

      Apply a light coat of high-temperature grease to the areas of the backing plate which make contact with the shoe as shown in the illustration.

  3. INSTALL PARKING BRAKE SHOE LEVER

    1. Apply a light coat of high-temperature grease to the areas of the parking brake shoe lever which make contact with the No. 2 parking brake shoe assembly.

    2. C217112

      Install the parking brake shoe lever and shim to the No. 2 parking brake shoe assembly with a new C-washer as shown in the illustration.

    3. C132648

      Using a feeler gauge, measure the clearance between the No. 2 parking brake shoe assembly and parking brake shoe lever.

      Standard clearance

      Less than 0.25 mm (0.00984 in.)

      If the clearance is not within the specification, replace the shim with one of a different thickness so that the clearance is within the specification.

      Standard Shim

      Thickness

      Thickness

      0.3 mm (0.0118 in.)

      0.6 mm (0.0236 in.)

      0.4 mm (0.0157 in.)

      0.9 mm (0.0354 in.)

      0.5 mm (0.0197 in.)

      -

  4. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY WITH PARKING BRAKE SHOE LEVER

    1. C217113

      Using needle-nose pliers, connect the No. 3 parking brake cable assembly to the parking brake shoe lever as shown in the illustration.

      Note:

      Be careful not to damage the No. 3 parking brake cable assembly.

  5. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING

    1. Install the parking brake shoe return tension spring to the No. 2 parking brake shoe assembly.

  6. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

    1. Connect the parking brake shoe return tension spring to install the No. 1 parking brake shoe assembly.

  7. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET

    1. C191831C01

      *a

      High-temperature grease

      Apply a light coat of high-temperature grease to the areas of the shoe adjusting screw set shown in the illustration.

    2. Install the parking brake shoe adjusting screw set.

  8. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH

    1. Install the No. 2 parking brake shoe assembly to the backing plate with the parking brake shoe hold down spring cup and parking brake shoe hold down spring.

  9. INSTALL PARKING BRAKE SHOE STRUT LH

    1. Install the parking brake shoe strut and parking brake shoe strut compression spring.

  10. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

    1. Install the No. 1 parking brake shoe assembly to the backing plate with the parking brake shoe hold down spring cup and parking brake shoe hold down spring.

  11. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING

    1. Install the 2 parking brake shoe return tension springs.

      Tip:

      First install the front side spring, and then the rear side spring.

  12. CHECK PARKING BRAKE INSTALLATION

    C260212C01

    *A

    for LH

    *B

    for RH

    *a

    Front

    -

    -

    1. Check that each part is installed properly.

      Note:

      There should be no oil or grease adhering to the friction surfaces of the shoe lining and disc.

  13. INSTALL REAR DISC

    Click here

  14. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH

    1. Connect the rear disc brake cylinder assembly LH and 2 plate washers with the 2 bolts.

      105 N*m

      1071 kgf*cm

      77 ft.*lbf

  15. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL

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  16. INSPECT PARKING BRAKE PEDAL TRAVEL

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  17. INSTALL REAR WHEEL

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