ENGINE OIL COOLER REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  2. REMOVE NO. 1 ENGINE UNDER COVER (for 4WD)


    1. Remove the 4 bolts and under cover.

  3. REMOVE NO. 2 ENGINE UNDER COVER (for 4WD)


    1. Remove the 2 bolts and under cover.

  4. DRAIN ENGINE COOLANT

    Note

    Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. A01DWSH

      Remove the reservoir cap and, using a wrench, remove the vent plug.

    2. Loosen the cylinder block drain cock plug and the radiator drain cock plug and then drain the coolant.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

      A01DZFLE01

  5. DRAIN ENGINE OIL


    1. Remove the oil filler cap.

    2. Remove the oil drain plug, and drain the oil into a container.

    3. Clean the drain plug, and install it with a new gasket.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  6. REMOVE AIR CLEANER ASSEMBLY


    1. Disconnect the IAT sensor connector.

    2. Loosen the air cleaner hose clamp.

    3. Remove the 3 bolts and air cleaner.

  7. REMOVE INTAKE PIPE ASSEMBLY

    A01DYF6

    1. Loosen the intake pipe clamp.

    2. Remove the 2 bolts and intake pipe.

  8. REMOVE VANE PUMP V BELT


    1. A01DXYIE01

      Loosen the bolt A and nut B, and remove the V belt.

  9. REMOVE COOLER COMPRESSOR V BELT (w/ Air Conditioning System)


    1. A01DZBJE01

      Loosen the nut A and bolt B, and remove the V belt.

  10. REMOVE FAN & GENERATOR V BELT (w/o Air Conditioning System)


    1. A01E2DLE01

      Loosen the bolts A and B, and remove the V belt.

  11. REMOVE FAN & GENERATOR V BELT (w/ Air Conditioning System)


    1. A01DVWPE01

      Loosen the bolts A and B.

    2. Loosen the adjusting bolt C, and remove the V belt.

  12. DISCONNECT COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System)


    1. A01DVYG

      Remove the 4 bolts and disconnect the cooler compressor.

      Tech Tips

      It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.

  13. REMOVE COMPRESSOR MOUNTING BRACKET (w/ Air Conditioning System)


    1. A01E1CQE01

      Remove the bolt and spacer.

    2. A01DXAJE01

      Remove the 4 bolts and compressor mounting bracket.

  14. REMOVE VACUUM PUMP OIL INLET HOSE


    1. A01E1G6

      Remove the union bolt and 2 gaskets, and disconnect the vacuum pump oil inlet hose from the cylinder block.

  15. REMOVE GENERATOR WITH VACUUM PUMP ASSEMBLY

    A01DUYE

    1. Disconnect the terminal cap.

    2. Remove the nut and generator wire.

    3. Disconnect the generator connector.

    4. A01DZ6U

      Remove the union bolt to disconnect the vacuum pump hose and remove the 2 gaskets.

    5. Remove the union bolt to disconnect the vacuum pump oil inlet hose and remove the 2 gaskets.

    6. Detach the vacuum pump oil inlet hose from the cord clip.

    7. Disconnect the vacuum pump oil outlet hose.

    8. A01DYO6

      Remove the bolt and generator.

  16. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. Remove the 3 bolts and heat insulator.

  17. REMOVE FRONT EXHAUST PIPE


    1. Remove the front exhaust pipe Click here.

  18. REMOVE EXHAUST MANIFOLD


    1. A01DZSJ

      Remove the 6 bolts, 2 nuts and manifold.

    2. Remove the manifold gasket from the cylinder head.

  19. REMOVE OIL FILTER SUB-ASSEMBLY


    1. A01DXZIE01

      Using SST, remove the oil filter.

      SST
      09228-44011

  20. REMOVE OIL FILTER BRACKET SUB-ASSEMBLY


    1. A01DXFI

      Remove the 10 bolts, 2 nuts, oil filter bracket and gasket.

  21. REMOVE OIL COOLER ASSEMBLY


    1. Remove the 4 nuts, oil cooler and 2 gaskets.