STARTER DISASSEMBLY

PROCEDURE

  1. REMOVE STARTER YOKE ASSEMBLY

    1. A219637

      Remove the nut and disconnect the lead wire from terminal C.

    2. Remove the 2 bolts.

    3. Pull out the starter yoke and starter commutator end frame together with the starter armature.

    4. Remove the O-ring from the starter yoke.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY

    1. A219638

      Remove the 2 bolts and magnet starter switch.

    2. A219639C01

      *1

      Starter Drive Housing

      *2

      Starter Clutch

      *3

      Return Spring

      *4

      Idle Gear

      *5

      Retainer

      *6

      Clutch Roller

      Remove the idle gear, retainer, clutch roller, return spring and starter clutch from the starter drive housing.

    3. A115020C01

      *1

      Magnet Hand

      Using a magnet hand, remove the steel ball from the starter clutch hole.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

    1. A219640

      Remove the 2 screws, and then remove the commutator end frame from the starter yoke.

      Note:

      While holding down the lead wire, remove the starter commutator end frame.

    2. Remove the O-ring from the starter yoke.

    3. A215926

      Disconnect the 4 brushes from the starter brush holder.

      1. Using a screwdriver, hold back the brush spring.

      2. Disconnect the brush from the starter brush holder.

    4. Remove the starter brush holder.

  4. REMOVE STARTER ARMATURE ASSEMBLY

    1. Remove the starter armature from the starter yoke.