AIR CONDITIONING UNIT REASSEMBLY


  1. INSTALL EVAPORATOR TEMPERATURE SENSOR


    1. B007VM5E01

      Install the sensor to the evaporator as shown in the illustration.

    2. Check that the sensor sticks to the evaporator surface as shown in the illustration (A: Sensor, B: Evaporator).

      Note

      If reusing the evaporator, do not insert the sensor to the position that it had been inserted before. Insert it between position C shown in the illustration.

  2. INSTALL COOLER EVAPORATOR SUB-ASSEMBLY NO.1


    1. Sufficiently apply compressor oil (ND-OIL 8) to 2 new O-rings and the fitting surface. Install the 2 O-rings to the cooler evaporator No.1.

      Compressor oil
      ND-OIL 8 or equivalent

    2. Install the cooler evaporator sub-assembly.

    3. B007T70E01

      Install the connector.

    4. B007Q93E02

      Install the heater case lower with the 2 claws and 4 screws.

  3. INSTALL COOLER EXPANSION VALVE


    1. B007TYB

      Using a hexagon wrench 4 mm, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 35 kgf*cm, 30 in.*lbf }

  4. INSTALL HEATER BRACKET


    1. B007QTQ

      Install the heater bracket with the bolt.

  5. INSTALL DRAIN COOLER HOSE


    1. B007P80

      Install the drain cooler hose.

  6. INSTALL AIR DUCT NO.3


    1. B007UNEE02

      Engage the 2 claws to install the air duct No.3.

    2. Install the 2 screws.

  7. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. B007U36

      Install the heater radiator unit sub-assembly with the screw.

  8. INSTALL QUICK HEATER ASSEMBLY (w/ PTC)


    1. B007QIX

      Install the quick heater assembly with the 2 screws.

  9. INSTALL INSTRUMENT PANEL REGS CONNECTOR ASSEMBLY CENTER


    1. B007U8KE01

      Engage the 4 claws to install instrument panel regs connector assembly.

  10. INSTALL AIR MIX CONTROL CABLE


    1. B007SXWE01

      Fully turn the air mix control cable gear and unit gear in the direction indicated by the arrows to set them at "MAX. COOL".

    2. Install the air mix control cable.

  11. INSTALL MODE CONTROL CABLE


    1. B007TT7E01

      Fully turn the air mode control cable gear and unit link in the direction indicated by the arrows to set them at "FACE".

    2. Install the mode control cable.