ВПУСКНОЙ КОЛЛЕКТОР СНЯТИЕ

Note


  • When replacing the parts in the following chart (A), replace the No. 1 injection pipe sub-assembly, No. 2 injection pipe sub-assembly and/or fuel inlet pipe sub-assembly with new ones.

    Replaced Parts (A) Pipes Requiring New Replacement

    • Injector assembly (including shuffling the injector assemblies between the cylinders)

    • Common rail assembly

    • Injection pipe sub-assembly or supply pump assembly

    • No. 1 injection pipe sub-assembly

    • No. 2 injection pipe sub-assembly
    Common rail assembly Fuel inlet pipe sub-assembly

    • Injection pipe sub-assembly or supply pump assembly

    • Cylinder block sub-assembly

    • Cylinder head sub-assembly

    • Cylinder head gasket

    • Timing chain case assembly or belt cover sub-assembly

    • No. 1 injection pipe sub-assembly

    • No. 2 injection pipe sub-assembly

    • Fuel inlet pipe sub-assembly

  • After removing the No. 1 injection pipe sub-assembly, No. 2 injection pipe sub-assembly and/or fuel inlet pipe sub-assembly, clean them with a brush and compressed air.


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE EGR COOLER ASSEMBLY

    Click here

  3. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. B007OKOE01

      w/ No. 2 Fuel Pipe Clamp:

      Detach the No. 2 fuel pipe clamp from the engine oil level dipstick guide.

    2. Remove the engine oil level dipstick.

    3. Slide the clip and disconnect vacuum hose from the intake manifold.

    4. Remove the bolt and engine oil level dipstick guide.

    5. Remove the O-ring and grommet from the engine oil level dipstick guide.

  4. DISCONNECT NO. 2 FUEL PIPE

    B007R66

    1. Remove the bolt and disconnect the No. 2 fuel pipe.

  5. REMOVE WIRING HARNESS CLAMP BRACKET

    B007VDT

    1. Disconnect the diesel throttle body assembly connector and pre-stroke control valve connector.

    2. B007USR

      Detach the 2 wire harness clamps.

    3. Remove the bolt and wiring harness clamp bracket.

  6. REMOVE MANIFOLD STAY

    B007QD1

    1. Remove the bolt and disconnect the wiring harness clamp bracket from the manifold stay.

    2. B007TF1

      Remove the 2 bolts and manifold stay.

  7. REMOVE NO. 4 FUEL PIPE SUB-ASSEMBLY

    B007PG4E01

    1. Disconnect the No. 4 fuel pipe sub-assembly from the No. 1 fuel pipe Click here.

      Text in Illustration
      B007QIC Union Bolt
      B007T7S Bolt

    2. Remove the bolt from the intake manifold.

    3. Remove the 2 union bolts and 2 gaskets from the supply pump assembly and fuel filter.

  8. REMOVE NO. 3 FUEL PIPE


    1. B007W0VE01

      Remove the union bolts, supply pump hollow screw and 2 gaskets from the supply pump assembly and fuel filter.

      Text in Illustration
      B007USNE02 Union Bolt
      B007QICE01 Supply Pump Hollow Screw

    2. Remove the 2 fuel pipe clamps from the No. 3 fuel pipe and fuel filter.

  9. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

    B007VFTE01
    Text in Illustration
    *a Common Rail Assembly Side
    *b Fuel Supply Pump Assembly Side

    1. Remove the 2 bolts, No. 1 injection pipe clamp and No. 2 injection pipe clamp.

    2. B007UA6E01

      Using SST, loosen the fuel inlet pipe sub-assembly union nut of the common rail assembly side.

      SST
      09245-11010

      Note

      If the No. 1 or No. 2 injection pipe clamp is removed from the inlet pipe sub-assembly, replace the No. 1 or No. 2 injection clamp with a new one.

    3. Using a 19 mm union nut wrench, loosen the inlet pipe sub-assembly union nut of the fuel supply pump assembly side.

  10. REMOVE NO. 2 NOZZLE LEAKAGE PIPE ASSEMBLY

    B007OBF

    1. Slide the 2 clamps and remove the No. 4 fuel hose from the No. 2 nozzle leakage pipe assembly and common rail assembly.

    2. Slide the 2 clamps and remove the No. 5 fuel hose from the No. 1 nozzle leakage pipe assembly and No. 2 nozzle leakage pipe assembly.

    3. B007OEM

      Slide the clamp and disconnect the No. 6 fuel hose from the No. 3 nozzle leakage pipe assembly.

    4. Remove the 2 bolts and No. 2 nozzle leakage pipe assembly.

  11. REMOVE VACUUM CONTROL VALVE SET

    B007RD5

    1. Disconnect the wire harness clamp and vacuum control valve set connector.

    2. Disconnect the 2 vacuum hoses from the swirl control valve actuator and vacuum transmitting pipe sub-assembly.

    3. Remove the bolt and vacuum control valve set from the intake manifold.

  12. REMOVE INTAKE MANIFOLD


    1. Remove the bolt and disconnect the wire harness bracket.

    2. B007WDY

      Remove the 7 bolts, 2 nuts, intake manifold and gasket.

      Text in Illustration
      B007USN Bolt
      B007QIC Nut