ECD SYSTEM, Diagnostic DTC:P1061

DTC Code DTC Name
P1061 Charge Air Cooler Efficiency

DESCRIPTION

Refer to DTC P007C.

Click here

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Memory

P1061

Charge Air Cooler Efficiency

Malfunctioning charge air cooler determined when calculated efficiency of charge air cooler is less than limit value for 0.22 seconds.

(3 trip detection logic)

  • Intake air temperature sensor

  • Intake system air leak

  • Dirty intercooler assembly fins

  • Intercooler assembly

  • ECM

Does not come on

DTC stored

Table 1. Related Data List

DTC No.

Data List

P1061

Intake Air Temp (Turbo)

WIRING DIAGRAM

Refer to DTC P007C.

Click here

CAUTION / NOTICE / HINT

Note:

When replacing the ECM, the ECM needs registration and initialization.

Click here

Tip:
  • When the ECM must be replaced, before replacing the ECM, perform the "Learning Values Save" function using the GTS. Then after installing the new ECM, perform all of the initialization/registrations for the "Learning Values Write" function by following the instructions shown on the GTS display.

  • Read freeze frame data using the GTS. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred.

PROCEDURE

  1. READ VALUE USING GTS (INTAKE AIR TEMP (TURBO))

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON and turn the GTS on.

    3. Enter the following menus: Powertrain / Engine and ECT / Data List / Intake Air Temp (Turbo).

      Powertrain > Engine and ECT > Data List

      Tester Display

      Intake Air Temp (Turbo)

    4. Read the value.

      OK

      -40°C (-40°F) to 120°C (248°F).

    Result

    Proceed to

    OK

    NG

    NG

    REPLACE INTAKE AIR TEMPERATURE SENSORClick here

    OK
  2. CHECK HARNESS AND CONNECTOR (INTAKE AIR TEMPERATURE SENSOR - ECM)

    1. Disconnect the intake air temperature sensor connector.

    2. Disconnect the ECM connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection

      Condition

      Specified Condition

      B234-1 (THA) - B220-79 (THIA)

      Always

      Below 1 Ω

      B234-2 (E2) - B220-89 (ETHI)

      Always

      Below 1 Ω

      B234-1 (THA) or B220-79 (THIA) - Body ground

      Always

      10 kΩ or higher

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTORClick here

    OK
  3. INSPECT INTAKE AIR TEMPERATURE SENSOR

    1. Inspect the intake air temperature sensor.

      Click here

    Result

    Proceed to

    OK

    NG

    NG

    REPLACE INTAKE AIR TEMPERATURE SENSORClick here

    OK
  4. CHECK INTAKE SYSTEM

    1. Start the engine.

    2. Check air duct between intake silencer, mass air flow meter sub-assembly and turbocharger for leaks.

    3. Check air duct between turbocharger and intake manifold for leaks.

      Tip:
      • Oily patches are signs of leaks.

      • Check whether sealing rings on charge air hoses are rolled back or missing.

      OK

      No leakage.

    Result

    Proceed to

    OK

    NG

    NG

    REPAIR OR REPLACE INTAKE SYSTEMClick here

    OK
  5. CHECK INTERCOOLER ASSEMBLY FINS FOR DIRT

    1. Check intercooler assembly fins for dirt.

    Result

    Proceed to

    OK

    NG

    NG

    CLEAN INTERCOOLER ASSEMBLYClick here

    OK
  6. REPLACE INTERCOOLER ASSEMBLY

    1. Replace the intercooler assembly.

      Click here

    Result

    Proceed to

    NEXT

    NEXT
  7. CHECK WHETHER DTC OUTPUT RECURS (DTC P1061)

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON and turn the GTS on.

    3. Clear the DTCs.

      Powertrain > Engine and ECT > Clear DTCs

    4. Turn the ignition switch off and wait for 60 seconds or more [A].

    5. Perform road test [B].

    6. Repeat [A] and [B] for the number of trips detected.

    7. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

      Powertrain > Engine and ECT > Trouble Codes

    8. Read the DTCs.

      Result

      Result

      Proceed to

      No DTC output

      A

      DTC P1061 is output

      B

    A

    END

    B
  8. REPLACE ECM

    1. Replace the ECM.

      Click here

    Result

    Proceed to

    NEXT

    NEXT

    CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIREDClick here

  9. CLEAN INTERCOOLER ASSEMBLY

    1. Clean the intercooler assembly fins.

    Result

    Proceed to

    NEXT

    NEXT

    CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIREDClick here

  10. REPAIR OR REPLACE INTAKE SYSTEM

    1. Repair or replace the malfunctioning parts of the intake system.

    Result

    Proceed to

    NEXT

    NEXT

    CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIREDClick here

  11. REPLACE INTAKE AIR TEMPERATURE SENSOR

    1. Replace the intake air temperature sensor.

      Click here

    Result

    Proceed to

    NEXT

    NEXT

    CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIREDClick here

  12. REPAIR OR REPLACE HARNESS OR CONNECTOR

    1. Repair or replace the harness or connector.

    Result

    Proceed to

    NEXT

    NEXT
  13. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON and turn the GTS on.

    3. Clear the DTCs.

      Powertrain > Engine and ECT > Clear DTCs

    4. Turn the ignition switch off and wait for 60 seconds or more [A].

    5. Perform road test [B].

    6. Repeat [A] and [B] for the number of trips detected.

    7. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

      Powertrain > Engine and ECT > Trouble Codes

    8. Confirm that the DTC is not output again.

    Result

    Proceed to

    NEXT

    NEXT

    END