REAR DOOR(for Hatchback, Wagon) DISASSEMBLY

CAUTION / NOTICE / HINT

Tip:
  • Use the same procedure for both the RH and LH sides.

  • The procedure described below is for the LH side.

PROCEDURE

  1. PRECAUTION (w/ Power Window)

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click hereClick here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ Power Window)

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click hereClick here

  3. REMOVE REAR ARMREST ASSEMBLY (w/o Power Window)

    1. B333966

      Using a moulding remover, disengage the 2 clips, 5 claws and 4 guides and remove the rear armrest assembly.

  4. REMOVE REAR ARMREST ASSEMBLY (w/ Power Window)

    1. B333994

      Using a moulding remover, disengage the 2 clips and 6 claws, and remove the rear armrest assembly.

  5. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

    1. B333968C01

      *a

      Protective Tape

      V100155

      Protective Tape

      Apply protective tape to the area shown in the illustration.

    2. Insert a clip remover between the rear door regulator inside handle plate and front door trim board sub-assembly.

    3. Turn the rear door window regulator handle assembly with the clip remover inserted, as shown in the illustration.

    4. Remove the rear door window regulator handle assembly and rear door window regulator handle shaft snap ring.

    5. B333969

      Remove the rear door regulator inside handle plate.

  6. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL (w/ Power Window)

    1. B333995

      Using a moulding remover, disengage the 4 claws and 3 guides as shown in the illustration.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

  7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

    1. B333997C01
      V100155

      Protective Tape

      Put protective tape around the rear door panel.

    2. B333996C01

      *a

      Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, disengage the claw and open the cover.

    3. B333998

      Remove the 2 screws.

    4. B333999

      Disengage the 8 clips and remove the rear door trim board sub-assembly as shown in the illustration.

    5. B334000

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly.

  8. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

    1. B334001

      Disengage the 4 guides, and remove the rear door inside handle sub-assembly.

  9. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP

    1. B334002

      Disengage the 6 claws as shown in the illustration and remove the rear door inner glass weatherstrip.

  10. REMOVE REAR DOOR SPEAKER COVER (w/o Rear Speaker)

    1. except Rivet Type:

      1. B333972

        Remove the rear door speaker cover.

        Note:

        Remove any remaining butyl tape from the door.

    2. for Rivet Type:

      1. B334159

        Disconnect the connector.

      2. B334160

        Using a drill bit with a diameter of less than 5 mm (0.197 in.), drill out the 3 rivet heads and remove the rear door speaker cover.

        Note:
        • Do not drill the rivet at an angle as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill out the rivet head.

        • Be careful as the cut rivet will be very hot.

      3. Continue drilling and push out the remaining rivet fragments.

      4. Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.

  11. REMOVE REAR SPEAKER ASSEMBLY (w/ Rear Speaker)

  12. REMOVE REAR DOOR SERVICE HOLE COVER

    1. B334003

      Remove the rear door service hole cover.

      Tip:

      Remove any remaining butyl tape from the door.

  13. REMOVE REAR DOOR CHECK ASSEMBLY

    1. B334005

      Remove the 3 bolts and rear door check assembly.

  14. REMOVE REAR DOOR WEATHERSTRIP

    1. B334006

      Using a clip remover, disengage the 17 clips and remove the rear door weatherstrip.

  15. DISCONNECT REAR DOOR GLASS RUN

    1. B334140

      Disconnect the rear door glass run.

  16. REMOVE REAR DOOR REAR WINDOW GUIDE WITH REAR DOOR REAR GUIDE SEAL

    1. B334144

      Remove the 2 bolts and 2 screws, and rear door rear window guide with rear door rear guide seal.

    2. B334150

      Disconnect the rear door glass run and remove the rear door rear window guide with rear door rear guide seal.

  17. REMOVE REAR DOOR REAR WINDOW GUIDE SUB-ASSEMBLY

    1. B334152

      Remove the screw and rear door rear window guide sub-assembly.

  18. REMOVE REAR DOOR GLASS SUB-ASSEMBLY

    1. B333974

      Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.

      Note:

      Do not damage the rear door glass sub-assembly.

  19. REMOVE REAR DOOR GLASS RUN

    1. B334156

      Remove the rear door glass run.

  20. REMOVE REAR DOOR FRAME GARNISH

    1. B334010

      Disengage the clip and remove the rear door frame garnish.

      Tip:

      This rear door frame garnish needs to be replaced with a new one because the clip will break when removing it.

  21. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY (w/o Power Window)

    1. B333978

      Remove the 3 bolts and rear door window regulator assembly.

      Note:

      Do not drop or damage the window regulator when removing the bolts.

  22. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY (w/ Power Window)

    1. B333976C01

      *a

      Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note:

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.

    3. Remove the 3 bolts.

    4. Remove the rear door window regulator assembly.

    5. Remove the temporary bolt from the rear door window regulator assembly.

  23. REMOVE REAR DOOR LOCK ASSEMBLY

    1. B334011C01

      *a

      Release Plate

      Disconnect the connector.

    2. Using a T30 "TORX" socket wrench, remove the 3 screws.

    3. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.

    4. When reusing the rear door lock assembly:

      1. B334012

        Remove the door lock wiring harness seal from the rear door lock assembly.

  24. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Double Locking System)

    1. B334014

      Using a screwdriver, disengage the claw.

    2. B334015

      Remove the rear door lock remote control cable assembly.

  25. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Double Locking System)

    1. B333979

      Using a screwdriver, disengage the claw.

    2. B333981

      Remove the rear door lock remote control cable assembly.

  26. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Double Locking System)

    1. B334016

      Using a screwdriver, disengage the 3 claws.

    2. B334017

      Remove the rear door inside locking cable assembly.

  27. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Double Locking System)

    1. B333983

      using a screwdriver, disengage the 3 claws.

    2. B333985

      Remove the rear door inside locking cable assembly.

  28. REMOVE REAR DOOR OUTSIDE HANDLE COVER

    1. B334018

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tip:

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw and remove the rear door outside handle cover.

  29. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY

    1. B334019

      Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

      Note:

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

    2. B334024

      Remove the rear door outside handle assembly as shown in the illustration.

  30. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD

    1. B334025

      Disengage the 3 claws and remove the rear door front outside handle pad.

  31. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD

    1. B334026

      Disengage the 2 claws and remove the rear door rear outside handle pad.

  32. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

    1. B334027C01

      *A

      Inside

      *B

      Outside

      Using a T30 "TORX" socket wrench, remove the screw.

    2. Slide the rear door outside handle frame sub-assembly to disengage the claw of the rear door outside handle frame sub-assembly, and then remove it.

  33. REMOVE DOOR WINDOW FRAME MOULDING CLIP

    1. B334028

      Disengage the 2 claws and remove the door window frame moulding clip.

  34. REMOVE REAR DOOR PANEL CUSHION

    1. B334030

      Disengage the claw and remove the rear door panel cushion.

  35. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

  36. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

  37. REMOVE NO. 2 BLACK OUT TAPE (w/ Black Out Tape)