MANUAL TRANSAXLE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

Note:

When the manual transaxle assembly is removed, be sure to use a new clutch release with bearing cylinder assembly and new installation bolts. Removal of the manual transaxle assembly allows the compressed clutch release with bearing cylinder assembly to return to its original position. Dust from the moving section may damage the seal of the clutch release with bearing cylinder assembly, possibly causing clutch fluid leaks.

PROCEDURE

  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

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  2. REMOVE FRONT ENGINE MOUNTING INSULATOR

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  3. REMOVE REAR ENGINE MOUNTING INSULATOR

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  4. REMOVE STARTER ASSEMBLY

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  5. DISCONNECT WIRE HARNESS

    1. C276874

      Disconnect the 2 clamps from the manual transaxle assembly.

    2. Disconnect the back-up light switch assembly connector.

  6. REMOVE MANUAL TRANSAXLE ASSEMBLY

    1. C191597

      Remove the 8 bolts and manual transaxle assembly from the engine assembly.

  7. REMOVE FRONT ENGINE MOUNTING BRACKET

    1. C276870

      Remove the 4 bolts and front engine mounting bracket from the manual transaxle assembly.

  8. REMOVE ENGINE MOUNTING BRACKET LH

    1. C274383

      Remove the 4 bolts and engine mounting bracket LH from the manual transaxle assembly.

  9. REMOVE REAR ENGINE MOUNTING BRACKET

    1. C203313

      Remove the 4 bolts and rear engine mounting bracket from the manual transaxle assembly.

  10. REMOVE BLEEDER CLUTCH RELEASE TUBE

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  11. REMOVE CLUTCH FLEXIBLE HOSE BRACKET

    1. C203315

      Remove the bolt and clutch flexible hose bracket from the manual transaxle assembly.

  12. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

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  13. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

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  14. REMOVE CLUTCH RELEASE CYLINDER TO BLEEDER TUBE

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  15. REMOVE WIRE HARNESS CLAMP BRACKET

    1. Remove the 2 bolts and 2 wire harness clamp brackets from the manual transaxle assembly.

      C275798

  16. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY

    1. C275797

      Remove the bolt and speedometer driven hole cover sub-assembly from the manual transaxle assembly.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.