HEATER WATER PUMP(for 8GR-FKS) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. INSTALL NO. 2 WIRING AIR INDICATOR HARNESS SUB-ASSEMBLY


    1. B006GGAC01
      B006GBM Tape

      Connect the connector.

    2. Attach the clamp to install the No. 2 wiring air indicator harness sub-assembly.

  2. INSTALL HEATER ACCESSORY ASSEMBLY


    1. B006B7U

      Attach the 4 hose clips to the 2 water hoses.

    2. B006CVHC01
      B006AHR Bolt
      B006EC9 Nut
      B006FCW Connector

      Install the heater accessory assembly with the bolt and nut.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note

      If the removed nut is the same shape as that shown in the illustration, replace it the supplied replacement part.

      B006G7H

    3. Connect the connector.

    4. Connect 2 water hoses with its marking aligned as shown in the illustration and install the 2 hose clips.

      Note

      Do not apply excessive force to the water hose.

      B006CBIC02
      *a View A *b Heater Accessory Assembly Marking
      *c Water Hose Marking (Green) *d View B
      *e Water Hose Marking (White) - -

    5. Connect 2 water hoses with its marking aligned as shown in the illustration and install the 2 hose clips within the range shown in the illustration.

      Note


      • Do not apply excessive force to the water hose.

      • Insert the water hose until it bulges but without it sticking out.

      B006ET6C02
      *1 Hose Clip - -
      *a View A *b Marking (Blue)
      *c Hose Clip Installation Angle (-15 to 15°) *d View B
      *e Marking (Yellow) *f Hose Connector Detail
      *g Bulge *h Marking
      *i Hose Clip Installation Range (2 to 7 mm (0.0787 to 0.276 in.)) - -
    6. B006BA7C01
      *1 Clamp
      *a Marking

      Attach the clamp.

      Note

      Make sure the marking is hidden in the clamp.

    7. B006DFM

      w/ In-tank Oil Cooler


      1. Attach the clamp.

  3. INSTALL AIR CLEANER ASSEMBLY

    Note

    Check that the air cleaner support is properly installed to the specified position on the air cleaner support bracket and body.


    1. B006E11C01
      *1 Air Cleaner Support

      Install the air cleaner assembly to the 3 air cleaner supports.

    2. B006EHKC01
      *a Cutout
      *b Protrusion
      *c Positioning Stopper
      *d Stopper

      Align the protrusion of the air cleaner assembly with the cutout of the air cleaner hose assembly, and connect the air cleaner hose assembly to the air cleaner assembly.

      Note

      Insert the air cleaner hose assembly until it hits the stopper.

    3. Tighten the hose clamp as shown in the illustration.

      Note

      Tighten the hose clamp so that it contacts the air cleaner hose assembly positioning stopper.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    4. Connect the connector.

    5. Attach the clamp.

  4. INSTALL NO. 1 AIR CLEANER INLET

    Click here

  5. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH


    1. B006EKY

      Install the radiator support to crossmember brace sub-assembly RH with the 2 bolts.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  6. ADD ENGINE COOLANT

    Click here

  7. INSPECT FOR COOLANT LEAK

    Click here

  8. INSTALL LOWER RADIATOR AIR DEFLECTOR

    Click here

  9. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

  10. INSTALL RADIATOR COVER PLATE

    Click here

  11. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here

  12. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY

    Click here

  13. INSTALL TRANSMISSION UNDER COVER

    Click here

  14. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here