SPIRAL CABLE(for Dual Type) INSPECTION

PROCEDURE

1. INSPECT SPIRAL CABLE SUB-ASSEMBLY

   Note:

   • Do not remove the steering sensor from the spiral cable sub-assembly.

   • As the spiral cable sub-assembly may break, do not rotate the spiral cable sub-assembly more than the specified amount.

   1. Visually check for defects with the spiral cable sub-assembly.

      1. The defects are as follows:

         • Scratches

         • Small cracks

         • Dents

         • Chips

         • Cracks or other damage to the connector

         OK

         No defects are found.

         If any of the defects is found, replace the spiral cable sub-assembly with a new one.

   2. 

      *1	Interlock
      *a	Component without harness connected (Spiral Cable Sub-assembly)

      Check the spiral cable sub-assembly.

      Note:

      When rotating the spiral cable sub-assembly, make sure to push on the interlock indicated in the illustration to release the interlock mechanism.

      1. Set the spiral cable sub-assembly to the center position.

         Click here

      2. Measure the resistance between each terminal of the spiral cable sub-assembly according to the table below.

         Standard Resistance

         Tester Connection	Condition	Specified Condition
         G8-1 - z4-3	Always	3 Ω or less
         G8-2 - z4-4	Always	3 Ω or less
         G8-3 - z1-8	Always	3 Ω or less
         G8-4 - z1-9	Always	3 Ω or less
         G8-5 - z1-10	Always	3 Ω or less
         G8-6 - z1-11	Always	3 Ω or less
         G8-9 - z1-1	Always	3 Ω or less
         G8-10 - z1-2	Always	3 Ω or less
         G8-11 - z1-3	Always	3 Ω or less
         G8-13 - z1-5	Always	3 Ω or less
         G9-1 - z3-2	Always	Below 1 Ω
         G9-2 - z3-1	Always	Below 1 Ω
         G9-3 - z2-1	Always	Below 1 Ω
         G9-4 - z2-2	Always	Below 1 Ω

      3. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise, and measure the resistance as shown in the table below. Then rotate the spiral cable sub-assembly 5 times counterclockwise, and measure the resistance as shown in the table below.

         Standard Resistance

         Tester Connection	Condition	Specified Condition
         G8-1 - z4-3	Always	3 Ω or less
         G8-2 - z4-4	Always	3 Ω or less
         G8-3 - z1-8	Always	3 Ω or less
         G8-4 - z1-9	Always	3 Ω or less
         G8-5 - z1-10	Always	3 Ω or less
         G8-6 - z1-11	Always	3 Ω or less
         G8-9 - z1-1	Always	3 Ω or less
         G8-10 - z1-2	Always	3 Ω or less
         G8-11 - z1-3	Always	3 Ω or less
         G8-13 - z1-5	Always	3 Ω or less
         G9-1 - z3-2	Always	Below 1 Ω
         G9-2 - z3-1	Always	Below 1 Ω
         G9-3 - z2-1	Always	Below 1 Ω
         G9-4 - z2-2	Always	Below 1 Ω

      4. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise. Then while rotating the spiral cable sub-assembly 5 times counterclockwise, measure the resistance as shown in the table below.

         Standard Resistance

         Tester Connection	Condition	Specified Condition
         G8-1 - z4-3	Always	3 Ω or less
         G8-2 - z4-4	Always	3 Ω or less
         G8-3 - z1-8	Always	3 Ω or less
         G8-4 - z1-9	Always	3 Ω or less
         G8-5 - z1-10	Always	3 Ω or less
         G8-6 - z1-11	Always	3 Ω or less
         G8-9 - z1-1	Always	3 Ω or less
         G8-10 - z1-2	Always	3 Ω or less
         G8-11 - z1-3	Always	3 Ω or less
         G8-13 - z1-5	Always	3 Ω or less
         G9-1 - z3-2	Always	Below 1 Ω
         G9-2 - z3-1	Always	Below 1 Ω
         G9-3 - z2-1	Always	Below 1 Ω
         G9-4 - z2-2	Always	Below 1 Ω

         If the result is not as specified, replace the spiral cable with sensor sub-assembly.