ENGINE ASSEMBLY INSTALLATION

CAUTION / NOTICE / HINT

CAUTION:

As the engine assembly with transmission is extremely heavy, the engine lifter may suddenly drop if the instructions listed in the repair manual are not followed.

Therefore, always follow the instructions listed in the repair manual when performing this procedure.

PROCEDURE


  1. INSTALL COMPRESSOR ASSEMBLY WITH PULLEY


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  2. INSTALL GENERATOR ASSEMBLY

    Click here

  3. INSTALL FAN AND GENERATOR V BELT

    Click here

  4. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH (for 2WD)


    1. B006GO0C04
      *1 Front No. 1 Engine Mounting Bracket RH
      *2 No. 7 Engine Cover
      *a Stopper

      Install the front No. 1 engine mounting bracket RH and No. 7 engine cover with the 4 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Tech Tips

      Check that the stopper of the front No. 1 engine mounting bracket RH is contacting the No. 7 engine cover.

  5. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. B0069ISC04
      *1 Front No. 1 Engine Mounting Bracket LH
      *2 No. 8 Engine Cover
      *a Stopper

      for 2WD:


      1. Install the front No. 1 engine mounting bracket LH and No. 8 engine cover with the 4 bolts.

        Torque:
        43 N*m  { 438 kgf*cm, 32 ft.*lbf }

        Tech Tips

        Check that the stopper of the front No. 1 engine mounting bracket LH is contacting the No. 8 engine cover.

    2. B006BV9

      for AWD:


      1. Install the front No. 1 engine mounting bracket LH with the 4 bolts.

        Torque:
        43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  6. INSTALL WIRE HARNESS CLAMP BRACKET


    1. for 2WD:

      B006CYNC02
      B006AHR Bolt A B006EC9 Bolt B

      1. Install the 7 wire harness clamp brackets with the 7 bolts.

        Torque:
        Bolt A
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }
        Bolt B
        12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    2. for AWD:

      B006BCTC02
      B006AHR Bolt A B006EC9 Bolt B

      1. Install the 9 wire harness clamp brackets with the 10 bolts.

        Torque:
        Bolt A
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }
        Bolt B
        12 N*m  { 122 kgf*cm, 9 ft.*lbf }
    3. B006DW5

      for LHD:


      1. Install the wire harness clamp bracket with the 2 bolts.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    4. B006DDB

      Install the wire harness clamp bracket with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    5. Attach the clamp and connect the sensor wire to the wire harness clamp bracket.

    6. Attach the 2 clamps and connect the No. 6 engine wire to the wire harness clamp bracket.

  7. INSTALL EMISSION CONTROL VALVE BRACKET (w/ GPF)


    1. B006GAG

      Install the emission control valve bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  8. INSTALL ENGINE WIRE

  9. INSTALL ENGINE HANGER

    Click here

  10. REMOVE ENGINE STAND


    1. Attach an engine sling device and hang the engine with a chain block.

      Note

      Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

    2. Lift the engine and remove it from the engine stand.

      Note

      With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.

    3. Place the engine onto a work bench.

  11. INSTALL REAR ENGINE MOUNTING INSULATOR


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  12. INSTALL REAR ENGINE MOUNTING MEMBER


    1. B0069GE

      for 2WD:


      1. Install the rear engine mounting member to the rear engine mounting insulator with the 3 nuts.

        Torque:
        34 N*m  { 347 kgf*cm, 25 ft.*lbf }
    2. B006CJB

      for AWD:


      1. Install the rear engine mounting member to the rear engine mounting insulator with the 3 nuts.

        Torque:
        41 N*m  { 418 kgf*cm, 30 ft.*lbf }

  13. INSTALL FRONT ENGINE MOUNTING INSULATOR (for 2WD)

    Tech Tips

    Only perform this procedure when replacement of the front engine mounting insulator is necessary.


    1. B006GTWC01
      *a LH Side
      *b RH Side

      Install the 2 front engine mounting insulators with the 2 nuts.

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

  14. INSTALL FRONT FRAME CROSSMEMBER SUB-ASSEMBLY (for 2WD)


    1. B006DAOC01
      *a LH Side
      *b RH Side

      Install the front frame crossmember sub-assembly to the engine assembly with the 2 bolts.

      Torque:
      57 N*m  { 581 kgf*cm, 42 ft.*lbf }

  15. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY (for AWD)

    Click here

  16. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING LH (for AWD)

    Click here

  17. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (for AWD)

    Click here

  18. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for AWD)

    Click here

  19. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

    Click here

  20. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY WITH TRANSFER (for AWD)

    Click here

  21. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for 2WD)

    Click here

  22. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  23. INSTALL FLYWHEEL HOUSING SIDE COVER


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  24. INSTALL STARTER ASSEMBLY


    1. w/ Stop And Start System:

      Click here

    2. w/o Stop And Start System:

      Click here

  25. INSTALL STARTER COVER


    1. w/ Stop And Start System:

      Click here

    2. w/o Stop And Start System:

      Click here

  26. INSTALL FLYWHEEL HOUSING SIDE STAY


    1. w/ Stop And Start System:

      Click here

    2. w/o Stop And Start System:

      Click here

  27. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH (for AWD)


    1. Install the front No. 1 engine mounting bracket RH with the 4 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    2. Install the wire harness clamp bracket to the front No. 1 engine mounting bracket RH with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  28. INSTALL FRONT ENGINE MOUNTING INSULATOR (for AWD)

    Tech Tips

    Only perform this procedure when replacement of the front engine mounting insulator is necessary.


    1. B0069UFC02
      *a LH Side
      *b RH Side

      Install the 2 front engine mounting insulators with the 2 nuts.

      Torque:
      57 N*m  { 581 kgf*cm, 42 ft.*lbf }

  29. INSTALL FRONT FRAME ASSEMBLY (for AWD)


    1. B006FK1C02
      *a LH Side
      *b RH Side

      Install the front frame assembly to the engine with the 4 nuts.

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

  30. TEMPORARILY INSTALL FRONT PROPELLER SHAFT ASSEMBLY (for AWD)

    Click here

  31. TIGHTEN FRONT PROPELLER SHAFT ASSEMBLY (for AWD)

    Click here

  32. INSTALL PROPELLER SHAFT HEAT INSULATOR

    Click here

  33. INSTALL MANIFOLD STAY

    Click here

  34. INSTALL CONVERTER ASSEMBLY RH

    Click here

  35. INSTALL NO. 2 MANIFOLD STAY

    Click here

  36. INSTALL CONVERTER ASSEMBLY LH

    Click here

  37. INSTALL NO. 1 VACUUM PIPE (w/ GPF)

    Click here

  38. INSTALL NO. 2 VACUUM PIPE (w/ GPF)

    Click here

  39. INSTALL DIFFERENTIAL PRESSURE SENSOR (w/ GPF)


    1. for Bank 1:

      Click here

    2. for Bank 2:

      Click here

  40. INSTALL NO. 2 TURBO INSULATOR

    Click here

  41. INSTALL NO. 4 TURBO INSULATOR

    Click here

  42. INSTALL AIR FUEL RATIO SENSOR

    Click here

  43. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  44. INSTALL ENGINE AND TRANSMISSION ASSEMBLY (for 2WD)


    1. B006AWXC02
      B006BJ7 Place Wooden Block or Plate Attachments

      Set the engine on an engine lifter.

      Note


      • Place wooden blocks or plate lift attachments so that the engine is level.

      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.

      • Never install attachments to the oil pan of the engine assembly or transmission as doing so may deform the oil pan.

    2. Operate the engine lifter and install the engine and transmission assembly to the vehicle.

      Note

      Make sure that the engine is clear of all wiring and hoses.

    3. B006GKMC02
      B006AHR Bolt
      B006EC9 Nut

      Install the engine and transmission assembly to the vehicle with the 2 bolts and 2 nuts.

      Torque:
      170 N*m  { 1734 kgf*cm, 125 ft.*lbf }
    4. B006CUI

      Install the rear engine mounting member with the 6 bolts.

      Torque:
      34.7 N*m  { 354 kgf*cm, 26 ft.*lbf }

    5. Remove the 4 bolts and 2 engine hangers.

  45. INSTALL ENGINE AND TRANSMISSION ASSEMBLY (for AWD)


    1. B006GFLC02
      B006BJ7 Place Wooden Block or Plate Attachments

      Set the engine on an engine lifter.

      Note


      • Place wooden blocks or plate lift attachments so that the engine is level.

      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.

      • Never install attachments to the oil pan of the engine assembly or transmission as doing so may deform the oil pan.

    2. Operate the engine lifter and install the engine and transmission assembly to the vehicle.

      Note

      Make sure that the engine is clear of all wiring and hoses.

    3. B006FTVC02
      B006AHR Bolt
      B006EC9 Nut

      Install the engine and transmission assembly to the vehicle with the 2 bolts and 2 nuts.

      Torque:
      170 N*m  { 1734 kgf*cm, 125 ft.*lbf }
    4. B006EPT

      Install the rear engine mounting member with the 6 bolts.

      Torque:
      34.7 N*m  { 354 kgf*cm, 26 ft.*lbf }

    5. Remove the 4 bolts and 2 engine hangers.

  46. INSTALL NO. 2 GROUND WIRE


    1. B006DRB

      for 2WD:


      1. Install the No. 2 ground wire with the bolt.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. B006DLR

      for AWD:


      1. Install the No. 2 ground wire with the bolt.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  47. CONNECT THROTTLE LINK CONNECTING ROD ASSEMBLY


    1. B006A7HC01
      *1 Parking Lock Release Lever Assembly Cable End
      *2 Throttle Link Connecting Rod Assembly Cable End

      Connect the parking lock release lever assembly cable end to the throttle link connecting rod assembly cable end.

    2. B006EPNC01
      *1 Cover
      B006DHE Connect

      Attach the 2 claws and connect the cover to the throttle link connecting rod assembly as shown in the illustration.

  48. INSTALL NO. 6 TURBO INSULATOR


    1. Install the No. 6 turbo insulator with the bolt and nut.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  49. INSTALL NO. 3 TURBO INSULATOR

    Click here

  50. INSTALL REAR LOWER ARM MOUNTING REINFORCEMENT SUB-ASSEMBLY LH

    Click here

  51. INSTALL REAR LOWER ARM MOUNTING REINFORCEMENT SUB-ASSEMBLY RH

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  52. INSTALL ENGINE SIDE COVER LH (for 2WD)

    Click here

  53. INSTALL ENGINE SIDE COVER RH (for 2WD)

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  54. TEMPORARILY INSTALL STEERING KNUCKLE LH (for 2WD)


    1. B006F0E

      Install the steering knuckle LH with the 2 bolts and 2 nuts.

  55. TEMPORARILY INSTALL STEERING KNUCKLE RH (for 2WD)

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  56. TEMPORARILY INSTALL STEERING KNUCKLE LH (for AWD)

    Click here

  57. TEMPORARILY INSTALL STEERING KNUCKLE RH (for AWD)

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  58. CONNECT STEERING KNUCKLE ASSEMBLY LH


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  59. CONNECT STEERING KNUCKLE ASSEMBLY RH

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  60. TIGHTEN STEERING KNUCKLE LH (for AWD)

    Click here

  61. TIGHTEN STEERING KNUCKLE RH (for AWD)

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  62. TEMPORARILY INSTALL FRONT SHOCK ABSORBER ASSEMBLY LH (for 2WD)

    Click here

  63. TEMPORARILY INSTALL FRONT SHOCK ABSORBER ASSEMBLY RH (for 2WD)

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  64. TEMPORARILY INSTALL FRONT SHOCK ABSORBER ASSEMBLY LH (for AWD)


    1. B006BRB

      Connect the absorber and absorber bracket. Then install the bolt.

      Torque:
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

  65. TEMPORARILY INSTALL FRONT SHOCK ABSORBER ASSEMBLY RH (for AWD)

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  66. TEMPORARILY INSTALL FRONT PNEUMATIC CYLINDER WITH SHOCK ABORBER ASSEMBLY LH (for 2WD)

    Click here

  67. TEMPORARILY INSTALL FRONT PNEUMATIC CYLINDER WITH SHOCK ABORBER ASSEMBLY RH (for 2WD)

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  68. TEMPORARILY INSTALL FRONT PNEUMATIC CYLINDER WITH SHOCK ABORBER ASSEMBLY LH (for AWD)


    1. B006BRB

      Connect the absorber and absorber bracket. Then install the bolt.

      Torque:
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

  69. TEMPORARILY INSTALL FRONT PNEUMATIC CYLINDER WITH SHOCK ABORBER ASSEMBLY RH (for AWD)

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  70. CONNECT FRONT STABILIZER LINK ASSEMBLY LH (for 2WD)

    Click here

  71. CONNECT FRONT STABILIZER LINK ASSEMBLY RH (for 2WD)

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  72. CONNECT TIE ROD ASSEMBLY LH


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  73. CONNECT TIE ROD ASSEMBLY RH

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  74. INSTALL FRONT DISC BRAKE DUST COVER LH

    Click here

  75. INSTALL FRONT DISC BRAKE DUST COVER RH

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  76. INSTALL FRONT DISC LH


    1. for 6-Pot Caliper:

      Click here

    2. except 6-Pot Caliper:

      Click here

  77. INSTALL FRONT DISC RH

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  78. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH

    Click here

  79. INSTALL DISC BRAKE CYLINDER ASSEMBLY RH

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  80. CONNECT FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  81. CONNECT FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY RH

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  82. INSTALL FRONT AXLE SHAFT NUT LH (for AWD)

    Click here

  83. INSTALL FRONT AXLE SHAFT NUT RH (for AWD)

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  84. CONNECT FRONT SPEED SENSOR LH (for AWD)

    Click here

  85. CONNECT FRONT SPEED SENSOR RH (for AWD)

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  86. CONNECT FRONT SKID CONTROL SENSOR WIRE LH (for 2WD)

    Click here

  87. CONNECT FRONT SKID CONTROL SENSOR WIRE RH (for 2WD)

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  88. CONNECT STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY (for 2WD)

    Click here

  89. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for AWD)

    Click here

  90. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

    Click here

  91. INSPECT AND ADJUST NO. 2 AND NO. 3 JOINT ANGLE

    Click here

  92. INSTALL NO. 2 FUEL TANK PROTECTOR

    Click here

  93. INSTALL NO. 1 CENTER FLOOR HEAT INSULATOR SUB-ASSEMBLY

    Click here

  94. INSTALL SST WITH FRONT EXHAUST PIPE ASSEMBLY

    Click here

  95. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Click here

  96. INSTALL FRONT CENTER FLOOR BRACE SUB-ASSEMBLY

    Click here

  97. INSTALL NO. 3 EXHAUST PIPE SUPPORT BRACKET

    Click here

  98. INSTALL FLOOR BOARD SUB-ASSEMBLY

    Click here

  99. INSTALL NO. 2 FLOOR BOARD SUB-ASSEMBLY

    Click here

  100. INSTALL REAR FLOOR SIDE MEMBER COVER LH

    Click here

  101. INSTALL REAR FLOOR SIDE MEMBER COVER RH

    Click here

  102. INSTALL REAR FRAME RAIL SUB-ASSEMBLY LH


    1. B006DYDC02
      *a Bolt A
      *b Bolt B

      for 2WD:


      1. Install the rear frame rail sub-assembly LH with the 3 bolts and 2 nuts.

        Torque:
        Bolt A
        31 N*m  { 316 kgf*cm, 23 ft.*lbf }
        Bolt B
        14 N*m  { 143 kgf*cm, 10 ft.*lbf }
    2. B006CZ0C02
      *a Bolt A
      *b Bolt B

      for AWD:


      1. Install the rear frame rail sub-assembly LH with the 3 bolts.

        Torque:
        Bolt A
        31 N*m  { 316 kgf*cm, 23 ft.*lbf }
        Bolt B
        14 N*m  { 143 kgf*cm, 10 ft.*lbf }

  103. INSTALL REAR FRAME RAIL SUB-ASSEMBLY RH


    1. B006A8WC02
      *a Bolt A
      *b Bolt B

      for 2WD:


      1. Install the rear frame rail sub-assembly RH with the 3 bolts and 2 nuts.

        Torque:
        Bolt A
        31 N*m  { 316 kgf*cm, 23 ft.*lbf }
        Bolt B
        14 N*m  { 143 kgf*cm, 10 ft.*lbf }
    2. B006ER0C02
      *a Bolt A
      *b Bolt B

      for AWD:


      1. Install the rear frame rail sub-assembly RH with the 3 bolts.

        Torque:
        Bolt A
        31 N*m  { 316 kgf*cm, 23 ft.*lbf }
        Bolt B
        14 N*m  { 143 kgf*cm, 10 ft.*lbf }

  104. CONNECT FRONT ACTIVE STABILIZER CONTROL ECU CONNECTOR (w/ Active Stabilizer System)


    1. Attach the clamp and connect the 3 connectors.

  105. INSTALL RADIATOR SUPPORT OPENING COVER


    1. Install the 4 bolts, attach the 3 claws and install the radiator support opening cover to the front crossmember sub-assembly.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  106. INSTALL RADIATOR SUPPORT EXTENSION LH


    1. Install the 3 bolts, attach the 2 claws and install the radiator support extension LH to the radiator support opening cover.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    2. Return the front fender liner LH to its original position.

  107. INSTALL RADIATOR SUPPORT EXTENSION RH


    1. Install the 3 bolts, attach the 2 claws and install the radiator support extension RH to the radiator support opening cover.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    2. Return the front fender liner RH to its original position.

  108. INSTALL NO. 2 FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY


    1. B006AGNC02
      *A w/o Active Stabilizer System
      *B w/ Active Stabilizer System
      *1 Bracket

      w/o Active Stabilizer System:


      1. Install the No. 2 front bumper reinforcement sub-assembly with the 6 nuts.

        Torque:
        25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    2. w/ Active Stabilizer System:


      1. Install the bracket and No. 2 front bumper reinforcement sub-assembly with the 6 nuts.

        Torque:
        25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  109. INSTALL FRONT BUMPER COVER


    1. for Sport Package:

      Click here

    2. except Sport Package:

      Click here

  110. CONNECT INTERCOOLER COOLING WATER INLET HOSE AND INTERCOOLER COOLING WATER OUTLET HOSE


    1. B006DCQC01
      *a Intercooler Outlet Pipe
      *b Intercooler Inlet Pipe
      *c Clip Installation Range 120°
      *d Front Side
      *f Vehicle Left Side
      *g Paint Mark (blue)
      *h Paint Mark (yellow)

      Connect the intercooler cooling water inlet hose and intercooler cooling water outlet hose, and slide the clips to secure the hose to the No. 1 water by-pass tube.

      Note

      Make sure the hose clips and paint marks is oriented as shown in the illustration.

  111. CONNECT FUEL TUBE SUB-ASSEMBLY


    1. B006E5G

      Connect the fuel tube sub-assembly.

      Click here

  112. INSTALL SUCTION HOSE SUB-ASSEMBLY


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  113. INSTALL DISCHARGE HOSE SUB-ASSEMBLY


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  114. INSTALL AIR CLEANER SUPPORT BRACKET


    1. Install the air cleaner support bracket with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  115. CONNECT NO. 3 ENGINE WIRE


    1. B006GTPN01

      Connect the No. 3 engine wire to the timing chain or belt cover sub-assembly and wire harness clamp bracket with the 2 bolts.

      Torque:
      Bolt A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      Bolt B
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  116. CONNECT NO. 3 ENGINE ROOM WIRE (for LHD)


    1. RH Side:


      1. Attach the 3 clamps and connect the No. 3 engine room wire.

      2. Connect the 2 connectors.

    2. LH Side:


      1. Connect the No. 3 engine room wire with the 2 bolts.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      2. Attach the claw and connect the No. 10 connector holder.

      3. Connect the connector.

  117. CONNECT NO. 3 ENGINE ROOM WIRE (for RHD)


    1. Connect the No. 3 engine room wire with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Attach the claw and connect the No. 10 connector holder.

    3. Connect the 3 connectors.

  118. CONNECT ENGINE WIRE (for LHD)


    1. Attach the 2 claws and connect the connector holder to the No. 1 engine room relay block.

    2. Attach the claw and disconnect the junction connector.

    3. Connect the 2 connectors.

    4. Attach the 2 claws and connect the No. 1 semiconductor power integration ECU to the No. 1 engine room relay block.

    5. Attach the clamp.

    6. Connect the 2 ECM connectors.

      Click here

    7. Attach the 2 claws and connect the engine wire to the No. 1 engine room relay block.

    8. Install the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    9. for AWD:


      1. Attach the 2 clamps.

    10. for 2WD:


      1. Attach the clamp.

  119. CONNECT ENGINE WIRE (for RHD)


    1. Attach the 2 claws and connect the connector holder to the No. 1 engine room relay block.

    2. Attach the claw and disconnect the junction connector.

    3. Connect the 2 connectors.

    4. Attach the 2 claws and connect the No. 1 semiconductor power integration ECU to the No. 1 engine room relay block.

    5. Attach the clamp.

    6. Connect the 2 ECM connectors.

      Click here

    7. Attach the 2 claws and connect the engine wire to the No. 1 engine room relay block.

    8. Install the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    9. Attach the clamp.

  120. CONNECT NO. 2 ENGINE WIRE (for LHD)


    1. Attach the 2 claws and connect the No. 2 engine wire to the No. 1 engine room relay block.

    2. Install the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Attach the 2 clamps.

    4. Install the upper relay block cover to the No. 1 engine room relay block.

  121. CONNECT NO. 2 ENGINE WIRE (for RHD)


    1. Attach the 2 claws and connect the No. 2 engine wire to the No. 1 engine room relay block.

    2. Install the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Attach the clamp.

    4. Install the upper relay block cover to the No. 1 engine room relay block.

  122. INSTALL NO. 1 WATER BY-PASS HOSE (w/o In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  123. INSTALL NO. 1 OIL COOLER INLET HOSE (w/o In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  124. INSTALL NO. 1 OIL COOLER OUTLET HOSE (w/o In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  125. INSTALL WATER INLET HOSE (w/o In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  126. INSTALL NO. 1 WATER BY-PASS HOSE (w/ In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  127. INSTALL NO. 1 OIL COOLER INLET HOSE (w/ In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  128. INSTALL NO. 1 TRANSMISSION OIL COOLER HOSE (w/ In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  129. INSTALL WATER INLET HOSE (w/ In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  130. INSTALL NO. 1 OIL COOLER OUTLET HOSE (w/ In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  131. CONNECT NO. 1 VACUUM HOSE CONNECTOR

    Click here

  132. CONNECT OUTLET HEATER WATER HOSE


    1. B006GPU

      Connect the outlet heater water hose to the heater outlet pipe and lock the hose with the retainer as shown in the illustration.

      Note


      • Push in the retainer until a click sound is heard.

      • Pull on the hose to confirm that the hose is securely connected.

  133. CONNECT INLET HEATER WATER HOSE


    1. B006CC8

      Connect the inlet heater water hose to the No. 1 water by-pass pipe and lock the hose with the retainer as shown in the illustration.

      Note


      • Push in the retainer until a click sound is heard.

      • Pull on the hose to confirm that the hose is securely connected.

  134. CONNECT NO. 4 RADIATOR HOSE

    Click here

  135. CONNECT NO. 3 RADIATOR HOSE

    Click here

  136. INSTALL HEATER ACCESSORY ASSEMBLY (w/ Stop And Start System)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  137. INSTALL INTERCOOLER RESERVE TANK ASSEMBLY

    Click here

  138. INSTALL RADIATOR RESERVE TANK ASSEMBLY

    Click here

  139. CONNECT NO. 1 FUEL VAPOR FEED HOSE


    1. Connect the No. 1 fuel vapor feed hose to the fuel vapor feed pipe, and slide the clip to secure the hose.

  140. INSTALL AIR CLEANER ASSEMBLY LH


    1. Connect the air cleaner assembly LH to the No. 2 air inlet duct.

    2. Insert the 3 air cleaner assembly LH pins into the air cleaner support bracket and radiator upper support.

    3. Tighten the hose clamp.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    4. Connect the vacuum hose sub-assembly.

    5. Attach the clamp and connect the wire harness clamp to the air cleaner assembly LH.

    6. Connect the mass air flow meter sub-assembly connector.

  141. INSTALL AIR CLEANER ASSEMBLY RH


    1. Connect the air cleaner assembly RH to the No. 1 air inlet duct.

    2. Insert the 3 air cleaner assembly RH pins into the air cleaner support bracket and radiator upper support.

    3. Tighten the hose clamp.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    4. Connect the 2 vacuum hose sub-assemblies.

    5. Attach the 2 clamps and connect the wire harness clamp to the air cleaner assembly RH.

    6. Connect the vacuum switching valve assembly connector.

    7. Connect the mass air flow meter sub-assembly connector.

  142. INSTALL FENDER APRON BRACE SUB-ASSEMBLY LH


    1. Install the fender apron brace sub-assembly LH with the 2 bolts.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  143. INSTALL FENDER APRON BRACE SUB-ASSEMBLY RH


    1. Install the fender apron brace sub-assembly RH with the 2 bolts.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  144. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH


    1. Install the radiator support to crossmember brace sub-assembly LH with the 2 bolts.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  145. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH


    1. Install the radiator support to crossmember brace sub-assembly RH with the 2 bolts.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  146. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  147. INSTALL CENTER COWL TOP VENTILATOR LOUVER

    Click here

  148. INSTALL CENTER NO. 2 COWL TOP VENTILATOR LOUVER

    Click here

  149. INSTALL COWL TOP VENTILATOR LOUVER REINFORCEMENT

    Click here

  150. INSTALL HOOD TO COWL TOP SEAL

    Click here

  151. INSTALL FRONT FENDER REINFORCEMENT SUB-ASSEMBLY TOP LH

    Click here

  152. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH (for LHD)

    Click here

  153. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH (for RHD)

    Click here

  154. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH (for LHD)

    Click here

  155. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH (for RHD)

    Click here

  156. INSTALL FRONT WIPER ARM HEAD CAP

    Click here

  157. ADD ENGINE OIL

    Click here

  158. ADD DIFFERENTIAL OIL (for AWD)

    Click here

  159. ADD AUTOMATIC TRANSMISSION FLUID


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  160. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Click here

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  161. INSTALL TOOL BOX

    Click here

  162. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

    Click here

  163. PARKING LOCK FORCED RELEASE


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  164. CHECK SHIFT LEVER OPERATION


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  165. ADD COOLANT

    Click here

  166. ADD COOLANT (for Intercooler)

    Click here

  167. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT


    1. for HFC-134a (R134a):

      Click here

    2. for HFO-1234yf (R1234yf):

      Click here

  168. INSPECT FOR COOLANT LEAK

    Click here

  169. INSPECT FOR COOLANT LEAK (for Intercooler)

    Click here

  170. INSPECT FOR OIL LEAK

    Click here

  171. INSPECT FOR FUEL LEAK

    Click here

  172. INSPECT FOR EXHAUST GAS LEAK

    Click here

  173. INSPECT FOR REFRIGERANT LEAK


    1. for HFC-134a (R134a):

      Click here

    2. for HFO-1234yf (R1234yf):

      Click here

  174. INSTALL FRONT WHEEL

    Click here

  175. STABILIZE SUSPENSION (w/ Air Suspension)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  176. STABILIZE SUSPENSION (w/o Air Suspension)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  177. TIGHTEN LOWER NO. 2 SUSPENSION ARM ASSEMBLY LH (for 2WD)

    Click here

  178. TIGHTEN LOWER NO. 2 SUSPENSION ARM ASSEMBLY RH (for 2WD)

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  179. TIGHTEN FRONT LOWER SUSPENSION ARM ASSEMBLY LH (for 2WD)

    Click here

  180. TIGHTEN FRONT LOWER SUSPENSION ARM ASSEMBLY RH (for 2WD)

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  181. TIGHTEN FRONT PNEUMATIC CYLINDER WITH SHOCK ABSORBER ASSEMBLY LH (for 2WD)

    Click here

  182. TIGHTEN FRONT PNEUMATIC CYLINDER WITH SHOCK ABSORBER ASSEMBLY RH (for 2WD)

    Tech Tips

    Install the RH side following the same procedure as for the LH side.

  183. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  184. CHECK AND ADJUST FRONT WHEEL ALIGNMENT


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  185. VARIABLE GEAR RATIO STEERING SYSTEM CALIBRATION (w/ VGRS)

    Click here

  186. INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  187. INSPECT IGNITION TIMING

    Click here

  188. INSPECT ENGINE IDLE SPEED

    Click here

  189. INSPECT CO/HC

    Click here

  190. INSPECT ENGINE COOLANT LEVEL IN RESERVOIR

    Click here

  191. INSPECT ENGINE OIL LEVEL

    Click here

  192. INSTALL STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for AWD)


    1. B006E8G

      Install the strut bar bracket support sub-assembly with 7 new bolts.

      Torque:
      7.9 N*m  { 81 kgf*cm, 70 in.*lbf }

  193. INSTALL FRONT SUSPENSION MEMBER BRACE (for AWD)


    1. B006E38

      Install the front suspension member brace with 4 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  194. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY (for AWD)


    1. B006GJS

      Install the No. 2 engine under cover assembly with 11 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  195. INSTALL TRANSMISSION UNDER COVER (for AWD)


    1. B006D8YC01
      B006AHR Screw
      B006EC9 Clip

      Install the transmission under cover with 4 screws and clip.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  196. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY (for AWD)


    1. B006CBE

      Install the No. 1 engine under cover assembly with the 12 screws and 3 clips.

  197. INSTALL STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for 2WD)


    1. B006FHZ

      Install the strut bar bracket support sub-assembly with 4 new bolts.

      Torque:
      7.9 N*m  { 81 kgf*cm, 70 in.*lbf }

  198. INSTALL FRONT SUSPENSION MEMBER BRACE (for 2WD)


    1. B006FNB

      Install the front suspension member brace with 4 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  199. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY (for 2WD)


    1. B006B6Z

      Install the No. 2 engine under cover assembly with the 10 new bolts and clip.

      Torque:
      7.9 N*m  { 81 kgf*cm, 70 in.*lbf }

  200. INSTALL TRANSMISSION UNDER COVER (for 2WD)


    1. B006CK7C01
      B006AHR Screw
      B006EC9 Bolt

      Install the transmission under cover with the 2 bolts and 2 screws.

      Torque:
      for bolt
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  201. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY (for 2WD)


    1. B006B05

      Install the No. 1 engine under cover assembly with the 15 screws and 3 clips.

  202. INSTALL LOWER RADIATOR AIR DEFLECTOR


    1. Install the lower radiator air deflector with the 6 clips.

  203. INSTALL UPPER RADIATOR SUPPORT SEAL


    1. Install the upper radiator support seal with the 7 clips.

  204. INSTALL RADIATOR COVER PLATE


    1. Install the radiator cover plate with the 7 clips.

  205. INSTALL V-BANK COVER SUB-ASSEMBLY


    1. B006CWKC01
      *a Pin
      *b Hook

      Attach the 2 V-bank cover hooks to the bracket. Then align the 2 V-bank cover grommets with the 2 pins and press down on the V-bank cover sub-assembly to attach the pins.