WINDSHIELD GLASS INSTALLATION

PROCEDURE

  1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

    1. B370893

      Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

      Tip:

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

    1. Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with primer G.

      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. B370895C01

      *A

      Back Side

      *a

      Ceramic Notch

      *b

      Windshield Glass Edge Side

      Install the 2 new No. 2 windshield glass stoppers to the windshield glass as shown in the illustration.

      Standard Dimension

      Area

      Dimension

      a

      14.7 to 15.7 mm (0.579 to 0.618 in.)
      Tip:

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL WINDOW GLASS ADHESIVE DAM

    1. Using a brush or sponge, coat the application area of 4 new window glass adhesive dams with primer G.

      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the 4 new window glass adhesive dams to the windshield glass as shown in the illustration.

      B370896C01

      *A

      Back Side

      -

      -

      *a

      Adhesive positioning ceramic notch

      *b

      Adhesive positioning ceramic notch center line
      V100155

      Primer G

      -

      -

      Standard Dimension

      Area

      Dimension

      a

      8.0 mm (0.315 in.)

  4. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY

    1. B370888C01

      *a

      Matchmark

      Position the windshield glass sub-assembly.

      1. Using suction cups, place the windshield glass sub-assembly in the correct position.

      2. Check that the contact surface of the windshield glass sub-assembly rim is perfectly even.

      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.

        Note:

        Check that the windshield glass stoppers are attached to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.

    2. Using a brush, coat the installation surface on the vehicle body with primer M.

      Note:

      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the adhesive application area with primer G.

      B370897C01

      *A

      Back Side

      -

      -
      V100155

      Primer G

      -

      -

      Standard Dimension

      Area

      Dimension

      a

      12.5 mm (0.492 in.) or more.

      b

      12.55 mm (0.494 in.) or more.

      c

      12.55 mm (0.494 in.) or more.

      d

      19.0 mm (0.748 in.) or more.

      e

      11.0 mm (0.433 in.) or more.
      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      • Apply primer G onto the ceramic notches.

      • If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    4. Apply adhesive to the windshield glass sub-assembly.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. B214800C28

        *a

        Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension

        Area

        Dimension

        a

        12.0 mm (0.472 in.) or more

        b

        8.0 mm (0.315 in.) or more

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.

        B370898C01

        *A

        Back Side

        -

        -

        *a

        Adhesive positioning ceramic notch

        *b

        Adhesive positioning center line
        V100155

        Adhesive

        -

        -
        Tip:

        Apply adhesive onto the ceramic notches.

    5. B370888C01

      *a

      Matchmark

      Install the windshield glass sub-assembly.

      1. Using suction cups, position the windshield glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.

        Note:

        • Check that the windshield glass stoppers are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass sub-assembly.

      2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.

        Tip:

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.

        Note:

        Do not drive the vehicle for the time described in the table below.

        Minimum Time

        Temperature

        Minimum Time prior to Driving Vehicle

        35°C (95°F)

        1 hour and 30 minutes

        20°C (68°F)

        5 hours

        5°C (41°F)

        24 hours

  5. INSPECT FOR LEAK

    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  6. INSTALL ROOF HEADLINING ASSEMBLY

    1. Return the front section of the roof headlining assembly to the original position.

  7. INSPECT NO. 2 SLIDING ROOF OPENING TRIM MOULDING (for Canvas Top)

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  8. INSTALL VISOR HOLDER LH

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  9. INSTALL VISOR HOLDER RH

    Tip:

    Use the same procedure as for the LH side.

  10. INSTALL VISOR ASSEMBLY LH

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  11. INSTALL VISOR ASSEMBLY RH

    Tip:

    Use the same procedure as for the LH side.

  12. INSTALL MAP LIGHT ASSEMBLY (for Normal Roof)

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  13. INSTALL MAP LIGHT ASSEMBLY (for Canvas Top)

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  14. INSTALL FRONT PILLAR GARNISH LH

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  15. INSTALL FRONT PILLAR GARNISH RH

    Tip:

    Use the same procedure as for the LH side.

  16. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (for 3 Door)

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  17. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (for 5 Door)

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  18. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH

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  19. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH (for 3 Door)

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  20. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH (for 5 Door)

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  21. INSTALL COWL SIDE TRIM BOARD RH

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  22. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

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  23. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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  24. INSTALL FRONT NO. 2 SIDE AIR GUIDE (w/ Side Air Guide)

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  25. INSTALL FRONT SIDE AIR GUIDE (w/ Side Air Guide)

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  26. INSTALL FRONT FENDER TO COWL SIDE SEAL LH

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  27. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

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  28. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY

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  29. INSTALL WINDSHIELD WIPER ARM COVER

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