8NR-FTS STARTING SERVICE DATA

Table 1. Starter Assembly (w/o Stop And Start System)

Tester Connection

Condition

Specified Condition

Battery positive (+) terminal - Terminal 30 - Terminal 50

11.5 V

Below 90 A

Table 2. Magnet Starter Switch Assembly (w/o Stop And Start System)

Tester Connection

Condition

Specified Condition

Terminal 50 - Terminal C

Always

Below 1 Ω

Terminal 50 -Magnet switch body

Below 1.5 Ω

Table 3. Starter Armature Assembly (w/o Stop And Start System)

Tester Connection

Condition

Specified Condition

Segment - Segment

Always

Below 1 Ω

Segment - Starter armature core

10 kΩ or higher

Commutator for runout

Standard Runout

0.02 mm (0.000787 in.)

Maximum Runout

0.04 mm (0.00157 in.)

Commutator diameter

Standard Diameter

29.9 mm (1.18 in.)

Minimum Diameter

28.8 mm (1.13 in.)

Undercut depth

Standard Undercut Depth

0.9 mm (0.0354 in.)

Minimum Undercut Depth

0.4 mm (0.0157 in.)

Table 4. Starter Brush Holder Assembly (w/o Stop And Start System)

Brush length

Standard Length

10.5 mm (0.413 in.)

Minimum Length

7.0 mm (0.276 in.)

Tester Connection

Condition

Specified Condition

A - B

A - C

B - D

C - D

Always

10 kΩ or higher

A - D

B - C

Below 1 Ω

Table 5. Starter Assembly (for Transaxle CVT with Stop and Start System and Transaxle M/T with Stop and Start System)

Tester Connection

Condition

Specified Condition

Battery positive (+) terminal - Terminal 30 - Terminal 50

11.5 V

Below 90 A

Table 6. Starter Armature Assembly (for Transaxle CVT with Stop and Start System and Transaxle M/T with Stop and Start System)

Tester Connection

Condition

Specified Condition

Segment - Segment

Always

Below 1 Ω

Segment - Starter armature core

10 kΩ or higher

Commutator for runout

Maximum Runout

0.05 mm (0.00197 in.)

Commutator diameter

Standard Diameter

29 mm (1.1417 in.)

Minimum Diameter

28 mm (1.1024 in.)

Undercut depth

Standard Undercut Depth

0.7 mm (0.0276 in.)

Minimum Undercut Depth

0.4 mm (0.0157 in.)

Table 7. Starter Brush Holder Assembly (for Transaxle CVT with Stop and Start System and Transaxle M/T with Stop and Start System)

Brush length

Standard Length

10.5 mm (0.413 in.)

Minimum Length

7.0 mm (0.276 in.)

Tester Connection

Condition

Specified Condition

A - B

A - C

B - D

C - D

Always

10 kΩ or higher

A - D

B - C

Below 1 Ω

Brush spring load

Standard Spring Load

22.3 to 27.3 N (2.27 to 2.78 kgf, 5.01 to 6.14 lbf)

Minimum Spring Load

13.8 N (1.41 kgf, 3.1 lbf)

Table 8. Magnet Starter Switch Assembly (for Transaxle CVT with Stop and Start System and Transaxle M/T with Stop and Start System)

Tester Connection

Condition

Specified Condition

Terminal 50 - Terminal C

Always

Below 1 Ω

Terminal 50 -Magnet starter switch assembly body

Below 2 Ω

Table 9. Engine Switch

Tester Connection

Condition

Specified Condition

5 (SS1) - 6 (AGND)

Not pushed

10 kΩ or higher

1 (SS2) - 6 (AGND)

5 (SS1) - 6 (AGND)

Pushed

Below 1 Ω

1 (SS2) - 6 (AGND)

Condition

Specified Condition

Battery positive (+) → Terminal 9 (SWIL)

Battery negative (-) → Terminal 6 (AGND)

Illuminates

Table 10. Ignition or starter switch assembly

Tester Connection

Condition

Specified Condition

Between all terminals

LOCK

1 MΩ or higher

5 (AM1) - 7 (ACC)

ACC

Below 1 Ω

5 (AM1) - 7 (ACC) - 8 (IG1)

ON

Below 1 Ω

3 (IG2) - 4 (AM2)

5 (AM1) - 6 (ST1) - 8 (IG1)

START

Below 1 Ω

2 (ST2) - 3 (IG2) - 4 (AM2)

Table 11. ST relay

Tester Connection

Condition

Specified Condition

3 - 5

Battery voltage not applied to terminals 1 and 2

10 kΩ or higher

Battery voltage applied to terminals 1 and 2

Below 1 Ω