FRONT DOOR(for Hatchback, Wagon) DISASSEMBLY

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for both the RH and LH sides.

  • The procedure described below is for the LH side.

PROCEDURE

  1. PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click hereClick here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  3. REMOVE DOOR ASSIST GRIP ASSEMBLY

    1. B332385

      Using a moulding remover, disengage the 11 claws, guide and remove the door assist grip assembly.

  4. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)

    1. B332386

      Using a moulding remover, disengage the clip, 5 claws and 3 guides as shown in the illustration.

    2. Disconnect the connector and remove the power window regulator master switch assembly with front door armrest base panel.

  5. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)

    1. B332387

      Using a moulding remover, disengage the clip, 5 claws and 3 guides as shown in the illustration.

    2. Disconnect the connector and remove the power window regulator switch assembly with front door armrest base panel.

  6. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH

    1. w/o Front No. 2 Speaker:

      1. B332388

        Disengage the clip and 2 guides and remove the front door lower frame bracket garnish.

    2. w/ Front No. 2 Speaker:

      1. B332388

        Disengage the clip and 2 guides.

      2. Disconnect the connector and remove the front door lower frame bracket garnish.

  7. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY (w/ Front No. 2 Speaker)

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  8. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

    1. B332389C01

      *a

      Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, disengage the claw and open the cover.

    2. B332390C01
      V100155

      Protective Tape

      Put protective tape around the front door panel.

    3. B332391

      Remove the 3 screws.

    4. B332392

      Disengage the 8 clips and remove the front door trim board sub-assembly as shown in the illustration.

    5. B332393

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly.

  9. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

    1. B332394

      Disengage the 4 guides, and remove the front door inside handle sub-assembly.

  10. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP

    1. B332395

      Disengage the 8 claws as shown in the illustration and remove the front door inner glass weatherstrip.

  11. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY WITH COVER

    Click hereClick here

  12. REMOVE FRONT SPEAKER COVER (w/o Front Speaker)

    1. B332367

      Remove the front speaker cover.

      Note:

      Remove any remaining butyl tape from the door.

  13. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY (w/ Front No.1 Speaker)

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  14. REMOVE FRONT DOOR SERVICE HOLE COVER

    1. B332369

      Remove the front door service hole cover.

      Tip:

      Remove any remaining butyl tape from the door.

  15. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

    1. Connect the cable to the negative (-) battery terminal.

    2. for Driver Side:

      1. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. for Front Passenger Side:

      1. Connect the power window regulator switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    4. Disconnect the cable from the negative (-) battery terminal.

    5. for Driver Side:

      1. Disconnect the power window regulator master switch assembly.

    6. for Front Passenger Side:

      1. Disconnect the power window regulator switch assembly.

    7. B332370

      Remove the 2 bolts.

      Note:

      After the bolts are removed, do not allow the front door glass sub-assembly to fall.

    8. B332371N01

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note:

      Do not damage the front door glass sub-assembly.

  16. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY

    1. B332372C01

      *a

      Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note:

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and cause damage.

    3. Remove the 5 bolts.

    4. Remove the front door window regulator assembly.

    5. Remove the temporary bolt from the front door window regulator assembly.

  17. REMOVE FRONT DOOR GLASS RUN

    1. B332374

      Remove the front door glass run.

  18. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

    1. B332375

      Remove the bolt.

    2. Disengage the guide and remove the front door rear lower frame sub-assembly.

  19. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)

    1. B332396

      Remove the hole plug.

    2. B332397

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.

      Tip:

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  20. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)

    1. B332398

      Using a screwdriver, disengage the claw and 2 guides, and remove the front door outside handle cover as shown in the illustration.

  21. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)

    1. B332399

      Remove the hole plug.

    2. B332400

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.

      Tip:

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  22. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY

    1. w/ Smart Entry and Start System:

      1. B332401

        Disengage the 2 claws.

      2. Using a screwdriver, disconnect the connector.

    2. B332402

      Remove the front door outside handle assembly as shown in the illustration.

  23. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD

    1. B332403

      Disengage the 3 claws and remove the front door front outside handle pad.

  24. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD

    1. B332404

      Disengage the 2 claws and remove the front door rear outside handle pad.

  25. REMOVE FRONT DOOR LOCK ASSEMBLY

    1. B332405C01

      *1

      Front Door Lock Open Rod

      Disconnect the connector.

    2. Using a T30 "TORX" socket wrench, remove the 3 screws.

    3. Slide the front door lock assembly downward, and remove the front door lock assembly and cables as a unit.

    4. When reusing the front door lock assembly:

      1. B332406

        Remove the door lock wiring harness seal from the front door lock assembly.

  26. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

    1. B332407

      Remove the front door lock remote control cable assembly.

  27. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY

    1. B332408

      Using a screwdriver, disengage the 3 claws.

    2. B332409

      Remove the front door inside locking cable assembly.

  28. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

    1. w/ Smart Entry and Start System:

      1. B332410

        Disengage the 3 clamps.

    2. B332411C01

      *A

      Inside

      *B

      Outside

      Using a T30 "TORX" socket wrench, remove the screw.

    3. Slide the front door outside handle frame sub-assembly to disengage the claw of the front door outside handle frame sub-assembly, and then remove it.

  29. REMOVE FRONT DOOR LOCK OPEN ROD

    1. B332412E01

      Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  30. REMOVE FRONT DOOR CHECK ASSEMBLY

    1. B332413

      Remove the 3 bolts and front door check assembly.

  31. REMOVE FRONT DOOR WEATHERSTRIP

    1. B333934

      Using a clip remover, disengage the 16 clips and remove the front door weatherstrip.

  32. REMOVE DOOR FRAME GARNISH

    1. B333935

      Disengage the clip and remove the door frame garnish.

      Tip:

      This garnish needs to be replaced with a new one because the clip will break when removing it.

  33. REMOVE DOOR WINDOW FRAME MOULDING CLIP

    1. B333936

      Disengage the 2 claws and remove the door window frame moulding clip.

  34. REMOVE FRONT DOOR DUST PROOF SEAL

    1. B333937

      Disengage the 4 claws and remove the 2 front door dust proof seals.

  35. REMOVE FRONT DOOR PANEL CUSHION

    1. B333938

      Disengage the 2 claws and remove the 2 front door panel cushions.

  36. REMOVE FRONT DOOR LOWER FRAME GARNISH PAD

    1. B333939C01

      *a

      Double-sided Tape

      Remove the front door lower frame garnish pad.

  37. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

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  38. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

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  39. REMOVE NO. 1 BLACK OUT TAPE (w/ Black Out Tape)

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