EXHAUST MANIFOLD REMOVAL

PROCEDURE


  1. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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  2. REMOVE COWL BODY MOUNTING REINFORCEMENT LH (for LHD)

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  3. REMOVE COWL BODY MOUNTING REINFORCEMENT RH (for RHD)

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  4. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)

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  5. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)

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  6. REMOVE NO. 2 CYLINDER HEAD COVER

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  7. REMOVE FRONT NO. 1 FLOOR HEAT INSULATOR


    1. A005BDD

      Remove the 3 nuts and front No. 1 floor heat insulator.

  8. REMOVE FRONT NO. 3 ENGINE UNDER COVER

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  9. REMOVE FRONT CENTER FLOOR BRACE

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  10. DRAIN COOLANT (for Engine with Exhaust Heat Recirculation System)

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  11. REMOVE FRONT EXHAUST PIPE ASSEMBLY (w/ Exhaust Heat Recirculation System)

    CAUTION:

    Perform this procedure when the coolant is not hot.


    1. A005ADL

      Disconnect the 3 clamps and heated oxygen sensor connector.

    2. A005COS

      Disconnect the 2 heater water hoses.

    3. A005CE0

      Remove the 4 bolts and 4 compression springs.

    4. Remove the front exhaust pipe assembly from the 3 exhaust pipe supports.

    5. Remove the 2 gaskets from the front exhaust pipe assembly and exhaust manifold.

  12. REMOVE FRONT EXHAUST PIPE ASSEMBLY (w/o Exhaust Heat Recirculation System)


    1. A005F40

      Remove the 4 bolts and 4 compression springs.

    2. Remove the front exhaust pipe assembly from the 3 exhaust pipe supports.

    3. Remove the 2 gaskets from the front exhaust pipe assembly and exhaust manifold.

  13. REMOVE FRONT NO. 1 FLOOR HEAT INSULATOR

  14. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A0059QE

      Remove the 3 bolts and No. 1 exhaust manifold heat insulator.

  15. REMOVE AIR FUEL RATIO SENSOR

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  16. REMOVE MANIFOLD STAY


    1. A005DSB

      Remove the 3 bolts and manifold stay.

  17. REMOVE EXHAUST MANIFOLD


    1. A005ENZ

      Remove the 7 nuts, exhaust manifold and 2 gaskets.

  18. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A005F30

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.