REAR DOOR(for Sedan) REASSEMBLY

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for both the RH and LH sides.

  • The procedure described below is for the LH side.

PROCEDURE

  1. REPAIR INSTRUCTION

    Click here

  2. INSTALL NO. 2 BLACK OUT TAPE

    Click here

  3. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING

    Click here

  4. INSTALL REAR DOOR BELT MOULDING ASSEMBLY

    Click here

  5. INSTALL REAR DOOR PANEL CUSHION

    1. B351139

      Engage the 2 claws to install 2 new rear door panel cushions.

  6. INSTALL DOOR WINDOW FRAME MOULDING CLIP

    1. B351138

      Engage the 2 claws to install a new rear door window frame moulding clip.

  7. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

    1. Apply MP grease to the sliding parts of the rear door outside handle frame sub-assembly.

    2. B351136C01

      *A

      Outside

      *B

      Inside

      Engage the claw.

    3. Using a T30 "TORX" socket wrench, install the rear door outside handle frame sub-assembly with the screw.

      4.0 N*m

      41 kgf*cm

      35 in.*lbf

  8. INSTALL REAR DOOR REAR OUTSIDE HANDLE PAD

    1. B351134

      Engage the 2 claws to install the rear door rear outside handle pad.

  9. INSTALL REAR DOOR FRONT OUTSIDE HANDLE PAD

    1. B351133

      Engage the 3 claws to install the rear door front outside handle pad.

  10. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY

    1. B351130

      Insert the front end of the rear door outside handle assembly into the rear door outside handle frame.

      Note:

      If the release plate of the rear door outside handle frame sub-assembly is not pulled and held when installing the rear door outside handle assembly, the release plate of the rear door outside handle frame sub-assembly will interfere with the rear door outside handle assembly and the release plate will be damaged.

    2. Insert the rear end of the rear door outside handle assembly into the rear door outside handle frame. Next, slide the rear door outside handle assembly toward the front of the vehicle to install it.

  11. INSTALL REAR DOOR OUTSIDE HANDLE COVER

    1. B351128

      Engage the claw.

    2. Using a T30 "TORX" socket wrench, install the rear door outside handle cover with the screw.

      4.0 N*m

      41 kgf*cm

      35 in.*lbf

  12. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY

    1. B351125

      Install the rear door inside locking cable assembly as shown in the illustration.

  13. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

    1. B351126

      Install the rear door lock remote control cable assembly as shown in the illustration.

    2. B351127

      Engage the 2 claws as shown in the illustration.

  14. INSTALL REAR DOOR LOCK WITH MOTOR ASSEMBLY

    Note:

    • When reusing a removed rear door lock with motor assembly, replace the door lock wiring harness seal with a new one.

    • Do not allow grease or dust to adhere to the door lock wiring harness seal installation surface.

    • Reusing a door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water ingress. This may result in a malfunction of the rear door lock with motor assembly.

    1. Apply MP grease to the sliding parts of the rear door lock with motor assembly.

    2. When reusing the rear door lock with motor assembly:

      1. B351121

        Install a new door lock wiring harness seal to the rear door lock with motor assembly.

    3. B351120C01

      *a

      Release Plate

      Connect the rear door lock with motor assembly to the release plate of the rear door outside handle frame sub-assembly, and set it to the rear door panel.

      Tip:

      Make sure that the release plate of the rear door outside handle frame sub-assembly is securely connected to the rear door lock with motor assembly.

    4. Using a T30 "TORX" socket wrench, install the rear door lock with motor assembly with the 3 screws.

      5.0 N*m

      51 kgf*cm

      44 in.*lbf

    5. Connect the connector.

  15. INSTALL REAR DOOR WINDOW REGULATOR ASSEMBLY (w/o Power Window)

    1. B351186N01

      Apply MP grease to the sliding parts of the rear door window regulator assembly.

    2. Install the rear door window regulator assembly with the 3 bolts in the order shown in the illustration.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

  16. INSTALL REAR DOOR WINDOW REGULATOR ASSEMBLY (w/ Power Window)

    1. Apply MP grease to the sliding parts of the rear door window regulator assembly.

    2. Install the temporary bolt to the rear door window regulator assembly.

    3. B351118C03

      *a

      Temporary Bolt

      Temporarily install the rear door window regulator assembly.

    4. Tighten the temporary bolt and 3 bolts to install the rear door window regulator assembly.

      Tip:

      Tighten the bolts in the order shown in the illustration.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

    5. Connect the connector.

  17. INSTALL REAR DOOR FRAME GARNISH

    1. B351117

      Engage the clip to install a new rear door frame garnish.

  18. INSTALL REAR DOOR GLASS SUB-ASSEMBLY

    1. B351116

      Slide the rear door glass sub-assembly to install it as shown in the illustration.

  19. INSTALL REAR DOOR QUARTER WINDOW GLASS

    1. Install the rear door quarter window glass to the rear door quarter window weatherstrip.

    2. B351114

      Install the rear door quarter window glass together with the rear door quarter window weatherstrip as shown in the illustration.

  20. INSTALL REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY

    1. B351185

      Install the rear door lower window frame sub-assembly with the screw and 2 bolts.

  21. INSTALL NO. 1 REAR DOOR VENT SEAL

    1. B351137

      Install the No. 1 rear door vent seal.

  22. INSTALL REAR DOOR GLASS RUN

    1. B351184

      Install the rear door glass run.

  23. INSTALL REAR DOOR WEATHERSTRIP

    1. B351183

      Engage the 19 clips to install the rear door weatherstrip.

  24. INSTALL REAR DOOR CHECK ASSEMBLY

    1. Apply MP grease to the sliding parts of the rear door check assembly.

    2. Apply adhesive to the threads of the bolt (A).

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    3. B351108C01
      V100135

      Bolt (A)
      V100136

      Bolt (B)

      Install the rear door check assembly with the 3 bolts.

      Bolt (A)

      30 N*m

      306 kgf*cm

      22 ft.*lbf

      Bolt (B)

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

  25. INSTALL REAR DOOR SERVICE HOLE COVER

    1. Apply new butyl tape to the rear door panel.

    2. B351107C01

      *a

      Reference Point

      Pass the rear door lock remote control cable assembly, rear door inside locking cable assembly and each connector through a new rear door service hole cover.

    3. Attach the rear door service hole cover according to the reference points on the rear door panel.

      Note:

      Securely install the rear door service hole cover preventing wrinkles and air bubbles.

  26. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP

    1. B351129

      Install the rear door inner glass weatherstrip.

  27. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

    1. B351109

      Engage the 4 guides to install the rear door inside handle sub-assembly to the rear door trim board sub-assembly.

  28. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY

    1. B351105C01

      *1

      Rear Door Inside Locking Cable Assembly

      *2

      Rear Door Lock Remote Control Cable Assembly

      Connect the rear door lock remote control cable assembly and rear door inside locking cable assembly.

    2. B351100

      Engage the 5 claws to temporarily install the rear door trim board sub-assembly.

    3. Engage the 9 clips to install the rear door trim board sub-assembly.

    4. B351028

      Install the 3 screws.

    5. B351102

      Engage the claw to close the cover.

  29. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL (w/ Power Window)

    1. Connect the connector.

    2. B351194

      Engage the 4 guides, 2 claws and clip to install the rear power window regulator switch assembly with rear door armrest base panel.

  30. INSTALL REAR DOOR ARMREST UPPER BASE PANEL (w/o Power Window)

    1. B351026

      Engage the 3 guides, claw and clip to install the rear door armrest upper base panel.

  31. INSTALL REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

    1. B351024C01

      *a

      Inside of vehicle

      install the rear door regulator inside handle plate.

    2. Install the rear door window regulator handle shaft snap ring to the rear door window regulator handle assembly.

    3. Fully close the rear door window.

    4. B351022N01

      Install the rear door window regulator handle assembly with rear door window regulator handle shaft snap ring at the angle shown in the illustration.

      Area

      Measurement

      A

      5° to 15°

  32. INSTALL REAR ARMREST ASSEMBLY

    1. B351195

      Engage the 7 claws and 2 clips to install the rear armrest assembly.

  33. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Power Window)

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click hereClick hereClick hereClick here

  34. INITIALIZE POWER WINDOW CONTROL SYSTEM (w/ Power Window)

    Click here

  35. INSPECT POWER WINDOW OPERATION (w/ Power Window)

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