CONDENSER(except 1WW, 8NR-FTS) INSTALLATION

PROCEDURE

1. INSTALL CONDENSER WITH RECEIVER ASSEMBLY

   1. 

      Engage the 2 guides to install the condenser with receiver assembly as shown in the illustration.

      Note:

      Do not damage the condenser with receiver assembly or radiator when installing the condenser with receiver assembly.

      Tip:

      If a new condenser with receiver assembly is installed, add compressor oil to the condenser with receiver assembly as follows.

      Capacity

      Add 40 cc (1.35 fl. oz)

      Compressor Oil

      ND-OIL 8 or equivalent

2. CONNECT AIR CONDITIONER TUBE ASSEMBLY

   1. Remove the vinyl tape from the air conditioner tube assembly and the connecting part of the condenser with receiver assembly.

   2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.

      Compressor Oil

      ND-OIL 8 or equivalent

   3. Install the O-ring to the air conditioner tube assembly.

   4. Connect the air conditioner tube assembly to the condenser with receiver assembly with the bolt.

      5.4 N*m

      55 kgf*cm

      48 in.*lbf

3. CONNECT DISCHARGE HOSE SUB-ASSEMBLY

   1. Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the condenser with receiver assembly.

   2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

      Compressor Oil

      ND-OIL 8 or equivalent

   3. Install the O-ring to the discharge hose sub-assembly.

   4. Connect the discharge hose sub-assembly to the condenser with receiver assembly with the bolt.

      5.4 N*m

      55 kgf*cm

      48 in.*lbf

4. INSTALL NO. 2 FAN SHROUD

   1. Engage the 2 guides and 2 claws.

   2. Install the No. 2 fan shroud with the 2 bolts.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

   3. Engage the clamp to connect the No. 3 water by-pass hose to the No. 2 fan shroud.

5. INSTALL NO. 1 RADIATOR SUPPORT (for 1ND-TV)

   Click here

6. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 1ND-TV)

   for Sedan:Click here

   except Sedan:Click here

7. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 1NR-FE)

   for Sedan:Click here

   except Sedan:Click here

8. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 1ZR-FAE)

   for Sedan:Click here

   except Sedan:Click here

9. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 1ZR-FE)

   Click here

10. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 2ZR-FE)

    Click here

11. INSTALL HOOD LOCK ASSEMBLY (for Sedan)

    Click here

12. CONNECT NO. 1 WATER HOSE CLAMP BRACKET (for 1ND-TV)

    for Sedan:Click here

    except Sedan:Click here

13. CONNECT NO. 1 WATER HOSE CLAMP BRACKET (for 1NR-FE)

    for Sedan:Click here

    except Sedan:Click here

14. CONNECT NO. 1 WATER HOSE CLAMP BRACKET (for 1ZR-FAE)

    for Sedan:Click here

    except Sedan:Click here

15. CONNECT NO. 1 WATER HOSE CLAMP BRACKET (for 1ZR-FE)

    Click here

16. CONNECT NO. 1 WATER HOSE CLAMP BRACKET (for 2ZR-FE)

    Click here

17. INSTALL BATTERY CLAMP SUB-ASSEMBLY

    1. Install the battery clamp sub-assembly and battery clamp bolt with the bolt and nut.

       Bolt

       16.5 N*m

       168 kgf*cm

       12 ft.*lbf

       Nut

       3.5 N*m

       36 kgf*cm

       31 in.*lbf

18. INSTALL HEADLIGHT ASSEMBLY LH (for Sedan)

    Click here

19. INSTALL HEADLIGHT ASSEMBLY RH (for Sedan)

    Tip:

    Use the same procedure as for the LH side.

20. INSTALL HEADLIGHT ASSEMBLY LH (except Sedan)

    for 1ND- TV:Click here

21. INSTALL HEADLIGHT ASSEMBLY RH (except Sedan)

    for 1ND- TV:

    Tip:

    Use the same procedure as for the LH side.

22. INSTALL FRONT BUMPER ASSEMBLY (for Sedan)

    Click here

23. INSTALL FRONT BUMPER ASSEMBLY (except Sedan)

    Click here

24. ADJUST HOOD SUB-ASSEMBLY

    for Sedan:Click here

    except Sedan:Click here

25. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

    Click here

26. WARM UP ENGINE

    Click here

27. INSPECT FOR REFRIGERANT LEAK

    Click here