Tech Tips
The shapes and names of parts and the general layout may differ depending on the vehicle grade and options.
FRONT BUMPER
Figure 1. for Resin Type Bumper
| *A | for Standard Body | *B | w/ Energy Absorber |
| *1 | FRONT BUMPER COVER | *2 | NO. 1 RADIATOR GRILLE RETAINER |
|
N*m (kgf*cm, ft.*lbf): Specified torque | - | - |
Figure 2. for Resin Type Bumper
| *A | for Wide Body | *B | w/ Energy Absorber |
| *1 | FRONT BUMPER COVER | *2 | NO. 1 RADIATOR GRILLE RETAINER |
|
N*m (kgf*cm, ft.*lbf): Specified torque | - | - |
Figure 3. for Resin Type Bumper
| *A | for Standard | *B | w/ Intercooler, w/ Energy Absorber |
| *C | w/ Intercooler, w/o Energy Absorber | *D | w/o Intercooler, w/ Energy Absorber |
| *E | w/o Intercooler, w/o Energy Absorber | *F | w/ Energy Absorber |
| *1 | FRONT BUMPER NO. 2 ENERGY ABSORBER | *2 | FRONT BUMPER STONE DEFLECTOR LH |
| *3 | FRONT BUMPER STONE DEFLECTOR RH | *4 | RADIATOR SIDE DEFLECTOR LH |
| *5 | RADIATOR SIDE DEFLECTOR RH | - | - |
Figure 4. for Resin Type Bumper
| *A | for Wide Body | *B | w/ Intercooler, w/ Energy Absorber |
| *C | w/ Intercooler, w/o Energy Absorber | *D | w/o Intercooler, w/ Energy Absorber |
| *E | w/o Intercooler, w/o Energy Absorber | *F | w/ Energy Absorber |
| *1 | FRONT BUMPER NO. 2 ENERGY ABSORBER | *2 | FRONT BUMPER STONE DEFLECTOR LH |
| *3 | FRONT BUMPER STONE DEFLECTOR RH | *4 | RADIATOR SIDE DEFLECTOR LH |
| *5 | RADIATOR SIDE DEFLECTOR RH | - | - |
Figure 5. for Resin Type Bumper
| *A | for Standard Body | *B | w/ Energy Absorber |
| *1 | FRONT BUMPER ENERGY ABSORBER SUB-ASSEMBLY | *2 | FRONT BUMPER NO. 2 SIDE SUPPORT LH |
| *3 | FRONT BUMPER NO. 2 SIDE SUPPORT RH | *4 | FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY |
| *5 | FRONT BUMPER SIDE SUPPORT LH | *6 | FRONT BUMPER SIDE SUPPORT RH |
|
N*m (kgf*cm, ft.*lbf): Specified torque | - | - |
Figure 6. for Resin Type Bumper
| *A | for Wide Body | *B | w/ Energy Absorber |
| *1 | FRONT BUMPER ENERGY ABSORBER SUB-ASSEMBLY | *2 | FRONT BUMPER NO. 2 SIDE SUPPORT LH |
| *3 | FRONT BUMPER NO. 2 SIDE SUPPORT RH | *4 | FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY |
| *5 | FRONT BUMPER SIDE SUPPORT LH | *6 | FRONT BUMPER SIDE SUPPORT RH |
|
N*m (kgf*cm, ft.*lbf): Specified torque | - | - |
Figure 7. for Steel Type Bumper
| *A | for Standard Body | - | - |
| *1 | FRONT BUMPER ASSEMBLY | *2 | FRONT BUMPER COVER |
| *3 | FRONT FENDER SPLASH SHIELD FRONT SEAL LH | *4 | FRONT FENDER SPLASH SHIELD FRONT SEAL RH |
| *5 | NO. 1 RADIATOR GRILLE RETAINER | - | - |
|
N*m (kgf*cm, ft.*lbf): Specified torque | - | - |
Figure 8. for Steel Type Bumper
| *A | for Wide Body | - | - |
| *1 | FRONT BUMPER ASSEMBLY | *2 | FRONT BUMPER COVER |
| *3 | FRONT FENDER SPLASH SHIELD FRONT SEAL LH | *4 | FRONT FENDER SPLASH SHIELD FRONT SEAL RH |
| *5 | NO. 1 RADIATOR GRILLE RETAINER | - | - |
|
N*m (kgf*cm, ft.*lbf): Specified torque | - | - |
Figure 9. for Steel Type Bumper
| *A | for Standard Body | - | - |
| *1 | FRONT BUMPER BRACKET SUB-ASSEMBLY LH | *2 | FRONT BUMPER BRACKET SUB-ASSEMBLY RH |
| *3 | FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY | *4 | FRONT BUMPER SIDE MOUNTING BRACKET ASSEMBLY LH |
| *5 | FRONT BUMPER SIDE MOUNTING BRACKET ASSEMBLY RH | - | - |
|
N*m (kgf*cm, ft.*lbf): Specified torque | - | - |
Figure 10. for Steel Type Bumper
| *A | for Wide Body | - | - |
| *1 | FRONT BUMPER BRACKET SUB-ASSEMBLY LH | *2 | FRONT BUMPER BRACKET SUB-ASSEMBLY RH |
| *3 | FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY | *4 | FRONT BUMPER SIDE MOUNTING BRACKET ASSEMBLY LH |
| *5 | FRONT BUMPER SIDE MOUNTING BRACKET ASSEMBLY RH | - | - |
|
N*m (kgf*cm, ft.*lbf): Specified torque | - | - |
Figure 11. for Steel Type Bumper
| *1 | FRONT BUMPER REINFORCEMENT PLATE LH | *2 | FRONT BUMPER REINFORCEMENT PLATE RH |
|
N*m (kgf*cm, ft.*lbf): Specified torque | - | - |
Figure 12. for Steel Type Bumper
| *A | for Standard | *B | w/ Intercooler |
| *C | w/o Intercooler | - | - |
| *1 | FRONT BUMPER SIDE SUPPORT LH | *2 | FRONT BUMPER SIDE SUPPORT RH |
| *3 | RADIATOR SIDE DEFLECTOR LH | *4 | RADIATOR SIDE DEFLECTOR RH |
Figure 13. for Steel Type Bumper
| *A | for Wide Body | *B | w/ Intercooler |
| *C | w/o Intercooler | - | - |
| *1 | FRONT BUMPER SIDE SUPPORT LH | *2 | FRONT BUMPER SIDE SUPPORT RH |
| *3 | RADIATOR SIDE DEFLECTOR LH | *4 | RADIATOR SIDE DEFLECTOR RH |
REAR BUMPER
| *A | w/o Under Guard | - | - |
| *1 | REAR BUMPER ASSEMBLY | - | - |
|
N*m (kgf*cm, ft.*lbf): Specified torque | - | - |
| *A | w/ Under Guard | - | - |
| *1 | REAR BUMPER ASSEMBLY | - | - |
|
N*m (kgf*cm, ft.*lbf): Specified torque | - | - |
UPPER INSTRUMENT PANEL
| *A | w/ Steering Pad Switch | *B | w/o Multi Information Display |
| *C | w/ Multi Information Display | *D | w/ Cruise Control System |
| *1 | CRUISE CONTROL MAIN SWITCH | *2 | LOWER STEERING WHEEL BOSS COVER |
| *3 | NO. 1 STEERING WHEEL ORNAMENT | *4 | STEERING PAD SWITCH ASSEMBLY |
| *5 | STEERING WHEEL ASSEMBLY | *6 | STEERING WHEEL SET NUT |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | - | - |
| *A | for Single Cab | *B | for Smart Cab |
| *C | for Double Cab | - | - |
| *1 | COMBINATION METER ASSEMBLY | *2 | COWL SIDE TRIM BOARD LH |
| *3 | FRONT DOOR SCUFF PLATE LH | *4 | INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY |
| *5 | INSTRUMENT SIDE PANEL LH | *6 | NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY |
| *A | for Single Cab | *B | for Smart Cab |
| *C | for Double Cab | - | - |
| *1 | COWL SIDE TRIM BOARD RH | *2 | FRONT DOOR SCUFF PLATE RH |
| *3 | INSTRUMENT CLUSTER FINISH PANEL GARNISH ASSEMBLY | *4 | INSTRUMENT SIDE PANEL RH |
| *5 | NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY | *6 | NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY |
| *A | w/o Assist Grip | *B | w/ Assist Grip |
| *C | w/ Front Passenger Airbag | - | - |
| *1 | ASSIST GRIP SUB-ASSEMBLY | *2 | FRONT PILLAR GARNISH LH |
| *3 | FRONT PILLAR GARNISH RH | *4 | UPPER INSTRUMENT PANEL SUB-ASSEMBLY |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | - | - |
LOWER INSTRUMENT PANEL
Figure 14. FRONT CONSOLE BOX (w/ Console Box Lid)
| *A | for Automatic Transmission | *B | w/o Rear Register Duct |
| *C | w/ Rear Register Duct | - | - |
| *1 | CONSOLE BOX ASSEMBLY | *2 | CONSOLE BOX CARPET |
| *3 | REAR CONSOLE END PANEL SUB-ASSEMBLY | *4 | SHIFT LEVER KNOB SUB-ASSEMBLY |
| *5 | UPPER CONSOLE PANEL SUB-ASSEMBLY | - | - |
Figure 15. FRONT CONSOLE BOX (w/ Console Box Lid)
| *A | for Manual Transmission | *B | w/o Rear Register Duct |
| *C | w/ Rear Register Duct | - | - |
| *1 | CONSOLE BOX ASSEMBLY | *2 | CONSOLE BOX CARPET |
| *3 | REAR CONSOLE END PANEL SUB-ASSEMBLY | *4 | SHIFT LEVER KNOB SUB-ASSEMBLY |
| *5 | UPPER CONSOLE PANEL SUB-ASSEMBLY | - | - |
Figure 16. FRONT CONSOLE BOX (w/o Console Box Lid)
| *A | 5MT | *B | 6MT |
| *1 | FRONT CONSOLE BOX | *2 | FRONT CONSOLE BOX COVER |
Figure 17. REAR CONSOLE BOX
| *1 | CONSOLE BOX CARPET | *2 | PARKING BRAKE HOLE COVER SUB-ASSEMBLY |
| *3 | REAR CONSOLE BOX SUB-ASSEMBLY | - | - |
| *A | w/o Audio | *B | w/ Audio |
| *C | for Radio Receiver Type | *D | for Radio and Display Type |
| *E | for Navigation Receiver Type | *F | for Manual Cooler System |
| *G | for Manual Air Conditioning System | *H | for Automatic Air Conditioning System |
| *1 | AIR CONDITIONING CONTROL ASSEMBLY | *2 | CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY |
| *3 | CONTROL KNOB SUB-ASSEMBLY | *4 | INTEGRATION PANEL SUB-ASSEMBLY |
| *A | w/o Knee Airbag | *B | w/ Knee Airbag |
| *1 | GLOVE COMPARTMENT DOOR ASSEMBLY | *2 | GLOVE COMPARTMENT DOOR STOPPER SUB-ASSEMBLY |
| *3 | LOWER INSTRUMENT COVER SUB-ASSEMBLY | *4 | LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY |
| *5 | LOWER INSTRUMENT PANEL SUB-ASSEMBLY | *6 | LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY |
| *7 | NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY | *8 | NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY |
| *9 | GLOVE DOOR STOPPER PIN | - | - |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | - | - |
INTERIOR TRIM
Figure 18. for Double Cab
| *A | w/ Assist Grip | - | - |
| *1 | ASSIST GRIP PLUG LH | *2 | ASSIST GRIP SUB-ASSEMBLY |
| *3 | FRONT DOOR SCUFF PLATE LH | *4 | FRONT PILLAR GARNISH LH |
| *5 | LOWER CENTER PILLAR GARNISH LH | *6 | PILLAR ASSIST GRIP ASSEMBLY |
| *7 | REAR DOOR SCUFF PLATE LH | *8 | SEAT BELT ANCHOR COVER CAP |
| *9 | UPPER CENTER PILLAR GARNISH LH | *10 | FRONT SEAT OUTER BELT ASSEMBLY LH |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | - | - |
Figure 19. for Double Cab
| *1 | LOWER QUARTER TRIM PANEL LH | *2 | LOWER QUARTER TRIM PANEL RH |
| *3 | QUARTER INSIDE TRIM BOARD LH | *4 | QUARTER INSIDE TRIM BOARD RH |
| *5 | REAR SEATBACK HOLDER | *6 | SEAT BELT ANCHOR COVER CAP |
| *7 | TETHER ANCHOR BRACKET SUB-ASSEMBLY | *8 | UPPER BACK PANEL GARNISH |
| *9 | BACK PANEL TRIM COVER | *10 | BELT GUIDE |
| *11 | REAR SEAT OUTER BELT ASSEMBLY LH | *12 | REAR SEAT OUTER BELT ASSEMBLY RH |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | ● | Non-reusable part |
Figure 20. for Single Cab
| *A | w/ Assist Grip | - | - |
| *1 | ASSIST GRIP SUB-ASSEMBLY | *2 | FRONT DOOR SCUFF PLATE RH |
| *3 | FRONT PILLAR GARNISH RH | *4 | LOWER QUARTER TRIM PANEL RH |
| *5 | QUARTER INSIDE TRIM BOARD RH | *6 | SEAT BELT ANCHOR COVER CAP |
| *7 | UPPER BACK PANEL GARNISH | *8 | FRONT SEAT OUTER BELT ASSEMBLY RH |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | - | - |
Figure 21. for Smart Cab
| *A | w/ Assist Grip | - | - |
| *1 | ASSIST GRIP SUB-ASSEMBLY | *2 | FRONT PILLAR GARNISH LH |
| *3 | FRONT PILLAR GARNISH RH | - | - |
Figure 22. for Smart Cab
| *A | for RHD | - | - |
| *1 | BACK PANEL TRIM | *2 | LOWER QUARTER TRIM PANEL LH |
| *3 | LOWER QUARTER TRIM PANEL RH | *4 | QUARTER INSIDE TRIM BOARD LH |
| *5 | QUARTER INSIDE TRIM BOARD RH | *6 | REAR SEAT CUSHION ASSEMBLY |
| *7 | SEAT BELT ANCHOR COVER CAP | *8 | REAR SEAT OUTER BELT ASSEMBLY LH |
| *9 | REAR SEAT OUTER BELT ASSEMBLY RH | - | - |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | - | - |
Figure 23. for Smart Cab
| *A | for LHD | - | - |
| *1 | BACK PANEL TRIM | *2 | LOWER QUARTER TRIM PANEL LH |
| *3 | LOWER QUARTER TRIM PANEL RH | *4 | QUARTER INSIDE TRIM BOARD LH |
| *5 | QUARTER INSIDE TRIM BOARD RH | - | - |
Figure 24. for Smart Cab
| *1 | FRONT DOOR SCUFF PLATE LH | *2 | FRONT DOOR SCUFF PLATE RH |
| *3 | LUGGAGE COMPARTMENT SIDE COVER LH | *4 | LUGGAGE COMPARTMENT SIDE COVER RH |
FRONT SEAT INNER BELT ASSEMBLY
Figure 25. for Bench Seat Type
| *A | for 2 Person Bench Seat Type | - | - |
| *1 | FRONT CENTER SEAT LAP TYPE BELT ASSEMBLY | *2 | FRONT SEAT INNER BELT ASSEMBLY RH |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | - | - |
Figure 26. for Bench Seat Type
| *A | except 2 Person Bench Seat Type | - | - |
| *1 | FRONT SEAT INNER BELT ASSEMBLY RH | - | - |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | - | - |
FRONT SEAT OUTER BELT ASSEMBLY
Figure 27. for Double Cab
| *A | w/ o Pretensioner | - | - |
| *1 | FRONT SEAT OUTER BELT ASSEMBLY LH | *2 | FRONT SHOULDER BELT ANCHOR ADJUSTER ASSEMBLY |
| *3 | FRONT SHOULDER BELT ANCHOR PLATE SUB-ASSEMBLY LH | *4 | LOWER CENTER PILLAR GARNISH LH |
| *5 | PILLAR ASSIST GRIP ASSEMBLY | *6 | SEAT BELT ANCHOR COVER CAP |
| *7 | SHOULDER BELT ANCHOR COVER LH | *8 | UPPER CENTER PILLAR GARNISH LH |
| *9 | NO. 2 ASSIST GRIP PLUG | - | - |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | |
N*m (kgf*cm, ft.*lbf): Specified torque |
Figure 28. for Single Cab
| *A | w/o Pretensioner | - | - |
| *1 | FRONT DOOR SCUFF PLATE LH | *2 | FRONT SEAT OUTER BELT ASSEMBLY LH |
| *3 | LOWER QUARTER TRIM PANEL LH | *4 | SEAT BELT ANCHOR COVER CAP |
| *5 | FRONT DOOR OPENING TRIM WEATHERSTRIP LH | - | - |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | |
N*m (kgf*cm, ft.*lbf): Specified torque |
Figure 29. for Smart Cab
| *1 | FRONT SEAT OUTER BELT ASSEMBLY LH | *2 | LAP BELT OUTER ANCHOR COVER |
| *3 | REAR DOOR TRIM BOARD SUB-ASSEMBLY LH | *4 | SEAT BELT ANCHOR COVER CAP |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | |
N*m (kgf*cm, ft.*lbf): Specified torque |
REAR SEAT INNER BELT ASSEMBLY
Figure 30. for Double Cab
| *A | w/ Rear Seat Belt Warning | *B | w/o Rear Seat Belt Warning |
| *1 | REAR NO. 1 SEAT INNER BELT ASSEMBLY LH | *2 | REAR NO. 1 SEAT INNER BELT ASSEMBLY RH |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | - | - |
Figure 31. for Smart Cab
| *1 | REAR SEAT CUSHION ASSEMBLY | *2 | REAR SEAT INNER BELT ASSEMBLY |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | - | - |
REAR SEAT OUTER BELT ASSEMBLY
Figure 32. for Double Cab
| *A | w/ Pretensioner | *B | w/o Pretensioner |
| *1 | FRONT DOOR SCUFF PLATE LH | *2 | LOWER QUARTER TRIM PANEL LH |
| *3 | REAR NO. 1 SEAT OUTER BELT ASSEMBLY LH | *4 | SEAT BELT ANCHOR COVER CAP |
| *5 | REAR DOOR OPENING TRIM WEATHERSTRIP LH | - | - |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) | |
N*m (kgf*cm, ft.*lbf): Specified torque |
Figure 33. for Smart Cab
| *1 | BACK PANEL TRIM | *2 | LOWER QUARTER TRIM PANEL LH |
| *3 | REAR NO. 1 SEAT OUTER BELT ASSEMBLY LH | *4 | REAR SEAT CUSHION ASSEMBLY |
| *5 | SEAT BELT ANCHOR COVER CAP | *6 | FRONT DOOR OPENING TRIM WEATHERSTRIP LH |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | |
N*m (kgf*cm, ft.*lbf): Specified torque |
REAR CENTER SEAT OUTER BELT ASSEMBLY
Figure 34. for Double Cab
| *1 | REAR CENTER SEAT 3 POINT TYPE BELT ASSEMBLY | *2 | REAR SEATBACK HOLDER |
| *3 | REAR SEAT SHOULDER BELT GUIDE | *4 | SEAT BELT BRACKET |
| *5 | SEAT BELT RETRACTOR COVER | *6 | TETHER ANCHOR BRACKET SUB-ASSEMBLY |
| *7 | UPPER BACK PANEL GARNISH | *8 | BACK PANEL TRIM COVER |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | |
N*m (kgf*cm, ft.*lbf): Specified torque |
| ● | Non-reusable part | - | - |
FRONT SEAT ASSEMBLY
| *1 | FRONT SEAT ASSEMBLY LH | *2 | FRONT SEAT HEADREST ASSEMBLY |
| *3 | FRONT SEAT REAR INNER TRACK COVER LH | *4 | FRONT SEAT REAR OUTER TRACK COVER LH |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | |
Apply Silicon |
REAR SEAT ASSEMBLY
Figure 35. for Smart Cab
| *1 | BACK PANEL TRIM | *2 | BENCH TYPE REAR SEAT CUSHION COVER |
| *3 | REAR SEAT CUSHION ASSEMBLY | *4 | REAR SEAT CUSHION LOCK HOOK |
| *5 | REAR SEAT HEADREST ASSEMBLY | *6 | SEAT COVER WIRE |
| *7 | REAR SEAT CUSHION PAD | *8 | HOG RING |
|
N*m (kgf*cm, ft.*lbf) : Specified torque | ● | Non-reusable part |
| *1 | REAR SEAT ASSEMBLY | *2 | REAR SEATBACK HOLDER RH |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | ● | Non-reusable part |