FRONT BRAKE (for TSAM Made 2WD) REMOVAL

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedures listed below is for the LH side.


  1. REMOVE FRONT WHEEL

  2. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  3. REMOVE FRONT FLEXIBLE HOSE


    1. A01DV73

      Remove the union bolt and gasket.

    2. Disconnect the flexible hose from the disc brake cylinder.

  4. REMOVE DISC BRAKE CYLINDER ASSEMBLY LH


    1. A01E2ZF

      Remove the 2 bolts and disc brake cylinder assembly.

  5. REMOVE FRONT DISC BRAKE PAD


    1. Remove the 2 front disc brake pads from the disc brake cylinder assembly.

  6. REMOVE FRONT ANTI-SQUEAL SHIM KIT


    1. Remove the No. 1 and No. 2 anti-squeal shims from each pad.

  7. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE


    1. Remove the 2 pad support plates from the brake cylinder mounting.

  8. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING LH


    1. A01E0F4

      Remove the 2 bolts and cylinder mounting.

  9. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN


    1. A01DZWA

      Remove the 2 front disc brake cylinder slide pins (upper and lower) from the mounting.

    2. A01DWZLE03

      Using a screwdriver, remove the slide bush from the pin (lower).

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Be careful not to damage the pin.

  10. REMOVE FRONT DISC BRAKE BUSH DUST BOOT


    1. A01E21G

      Remove the 2 boots from the mounting.

  11. REMOVE FRONT DISC


    1. A01E1BME01

      Put matchmarks on the disc and axle hub.

    2. Remove the disc.