INTAKE MANIFOLD INSTALLATION

PROCEDURE

1. INSTALL INTAKE MANIFOLD

   
   

   1. Install the 2 new gaskets to the intake manifold.

   2. Install the intake manifold with the 6 bolts.

      Torque:

      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

   3. Engage the 2 clamps and 4 connectors, and connect the wire harness.

   4. Connect the fuel pump connector.

   5. Engage the clamp and connect the engine wire harness.

   6. Engage the 5 clamps and connect the battery cable.

   7. Connect the purge valve connector.

   8. Connect the manifold absolute pressure sensor connector.

2. CONNECT VENTILATION HOSE

   
   

   1. Connect the ventilation hose.

3. CONNECT VACUUM TUBE CONNECTOR HOSE (for Manual Transmission)

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4. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY (w/ Air Conditioning System)

   
   

   1. Engage the 3 claws and install the No. 1 engine cover sub-assembly.

5. CONNECT FUEL DELIVERY PIPE SUB-ASSEMBLY

   
   

   1. Connect the No. 2 fuel vapor feed hose.

   2. Install the bolt and connect the fuel delivery pipe sub-assembly.

      Torque:

      6.4 N*m  { 65 kgf*cm, 57 in.*lbf }

6. CONNECT NO. 1 FUEL HOSE (for Clamp Type)

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7. CONNECT NO. 1 FUEL HOSE (for Metal Type)

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8. INSTALL INJECTOR COVER (for Bank 2)

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9. INSTALL INJECTOR COVER (for Bank 1)

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10. INSTALL INJECTOR DRIVER

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11. CONNECT THROTTLE WITH MOTOR BODY ASSEMBLY

    
    

    1. Install a new gasket to the intake manifold.

    2. Install the throttle with motor body assembly to intake manifold with the 4 bolts.

       Torque:

       8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

12. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

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13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

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14. INSPECT FUEL PUMP OPERATION AND INSPECT FOR FUEL LEAK

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15. INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY

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