1GD-FTV STARTING SERVICE DATA

Glow plug
Tester connection Condition Specified Condition
Glow plug terminal - Body ground 20°C (68°F) Approximately 1.0 Ω
Starter (for 2.0 kW Type)
Starter Standard current 150A or less at 11.5 V
Starter armature assembly Starter armature assembly 0.05 mm (0.00196 in.)
Standard commutator diameter 29.0 mm (1.14 in.)
Minimum commutator diameter 28.0 mm (1.10 in.)
Standard undercut depth 0.7 mm (0.0276 in.)
Minimum undercut depth 0.4 mm (0.0157 in.)
Segment - Segment Below 1.0 Ω
Segment - Coil core 10 kΩ or higher

Starter brush holder assembly

(Brush length)

 Standard 10.4 mm (0.409 in.)
Minimum 5.0 mm (0.197 in. )
Starter (for 2.0 kW Type)
Item Tester connection Condition Specified condition
Starter brush holder assembly

A-B

C-D

D-E

 Always Below 1 Ω
Magnet starter switch assembly. Terminal 50 - Terminal C Always Below 1 Ω
Terminal 50 - Switch body Below 2 Ω
Starter armature assembly. Segment - Segment Always Below 1 Ω
Segment - Coil Core 10 kΩ or higher
Starter (for 2.2 kW Type)
Starter Standard current 120A or less at 11 V
Starter (for BOSCH Made)
Starter Standard current 123A or less at 10.9 V
Engine switch
Tester connection Condition Specified condition

5 (SS1) - 6(AGND)

1 (SS2) - 6(AGND)

 Not pushed 10 kΩ or higher

5 (SS1) - 6(AGND)

1 (SS2) - 6(AGND)

 Pushed Below 1 Ω
Ignition switch assembly.
Tester connection Condition Specified condition
- Lock 10 kΩ or higher
7 (ACC) - 5 (AM1) ACC Below 1 Ω

8 (IG1) - 5 (AM1)

7 (ACC) - 5 (AM1)

4 (AM2) - 3 (IG2)

 ON Below 1 Ω

8 (IG1) - 5 (AM1)

6 (ST1) - 5 (AM1)

4 (AM2) - 3 (IG2)

4 (AM2) - 2 (ST2)

 START Below 1 Ω
Starter relay assembly (ST NO. 1)
Tester connection Condition Specified condition
3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher
Battery voltage applied to terminals 1 and 2 Below 1 Ω
Glow relay (GLOW)
Tester connection Condition Specified condition
3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher
Battery voltage applied to terminals 1 and 2 Below 1 Ω