1ND-TV STARTING SERVICE DATA

Table 1.

Glow plug

(w/ Glow Plug Controller)

Standard resistance

Glow plug terminal - Ground

0.28 Ω or higher at 20°C (68°F)

Glow plug

(w/o Glow Plug Controller)

Standard resistance

Glow plug terminal - Ground

0.7 Ω or higher at 20°C (68°F)

Engine switch

Standard resistance

5(SS1) - 6(AGND) (Not pushed)

1(SS2) - 6(AGND) (Not pushed)

10 kΩ or higher

Standard resistance

5(SS1) - 6(AGND) (Pushed)

1(SS2) - 6(AGND) (Pushed)

Below 1 Ω

Ignition switch

Standard resistance

Between all terminals (LOCK)

10 kΩ or higher

Standard resistance

2(ACC) - 4(AM1) (ACC)

Below 1 Ω

Standard resistance

1(IG1) - 2(ACC) - 4(AM1) (ON)

Standard resistance

5(AM2) - 6(IG2) (ON)

Standard resistance

1(IG1) - 3(ST1) - 4(AM1)

Standard resistance

5(AM2) - 6(IG2) - 7(ST2)

Glow plug relay

Standard resistance

3 - 4

10 kΩ or higher (Battery voltage not applied)

Below 1 Ω (Battery voltage applied to terminals 1 and 2)

Starter relay

Standard resistance

3 - 5

10 kΩ or higher (Battery voltage not applied)

Below 1 Ω (Battery voltage applied to terminals 1 and 2)

Table 2. w/ Stop And Start System

Starter assembly

Standard current

Below 100 A at 11.5 V

Starter armature assembly standard resistance

Segment - Segment

Below 1 Ω

Commutator - Armature coil core

10 kΩ or higher

Starter armature assembly commutator runout

Standard runout

0.02 mm (0.000787 in.)

Maximum runout

0.05 mm (0.00197 in.)

Starter armature assembly commutator diameter

Standard diameter

35.0 mm (1.38 in.)

Minimum diameter

34.0 mm (1.34 in.)

Starter armature assembly undercut depth

Standard depth

0.7 mm (0.0276 in.)

Minimum depth

0.2 mm (0.00787 in.)

Brush length

Standard length

14.4 mm (0.567 in.)

Minimum length

9.0 mm (0.354 in.)

Starter brush holder assembly standard resistance

A - B

10 kΩ or higher

A - C

A - D

Below 1 Ω

B - C

B - D

10 kΩ or higher

C - D

Starter magnet switch assembly resistance

Terminal 50 - Terminal C

Below 1 Ω

Terminal 50 - Switch body

Below 2Ω

Table 3. w/o Stop And Start System

Starter assembly

Standard current

Below 90 A at 11.5 V

Starter armature assembly standard resistance

Segment - Segment

Below 1 Ω

Commutator - Armature coil core

10 kΩ or higher

Starter armature assembly commutator runout

Standard runout

0.02 mm (0.000787 in.)

Maximum runout

0.05 mm (0.00197 in.)

Starter armature assembly commutator diameter

Standard diameter

29 mm (1.14 in.)

Minimum diameter

28 mm (1.10 in.)

Starter armature assembly undercut depth

Standard depth

0.7 mm (0.0276 in.)

Minimum depth

0.2 mm (0.00787 in.)

Brush length

Standard length

14.4 mm (0.567 in.)

Minimum length

9.0 mm (0.354 in.)

Starter brush holder assembly standard resistance

A - B

10 kΩ or higher

A - C

A - D

Below 1 Ω

B - C

B - D

10 kΩ or higher

C - D

Starter magnet switch assembly resistance

Terminal 50 - Terminal C

Below 1 Ω

Terminal 50 - Switch body

Below 2Ω