REAR AIR CONDITIONING UNIT INSTALLATION

PROCEDURE


  1. INSTALL REAR COOLING UNIT ASSEMBLY


    1. While moving the rear cooling unit to the front side, align the stud bolts to the installation position.

    2. B006BYON01

      Attach the clip shown in the illustration and insert the protrusion to temporarily install the rear cooling unit to the vehicle.

    3. Install the rear cooling unit assembly with the 5 nuts.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

      Tech Tips

      Tighten the nuts in the order shown in the illustration.

    4. B006D6N

      Connect the connector and attach the clamp.

  2. INSTALL AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


    1. Remove the vinyl tape wrapped around the connection of the air conditioning tube and accessory assembly and unit.

    2. Apply a sufficient amount of compressor oil (ND-OIL 8) to the 2 new O-rings and the fitting surface of the air conditioning tube and accessory assembly, and then install the 2 O-rings to the air conditioning tube and accessory assembly.

      Note

      Keep the O-ring and O-ring fitting surfaces free from dirt or foreign matter.

    3. B006GD9C01
      B006DHE Install in this Direction

      Move the air conditioning tube and accessory assembly in the direction indicated by the arrow shown in the illustration and set it into place at the installation position.

      Note

      Make sure not to cut the O-ring while installing it. (Cut O-rings cannot be installed)

    4. B006FYZC01
      B006AHR Bolt
      B006EC9 Drain Hose

      Connect the air conditioning tube and accessory assembly with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    5. Align the drain hose matchmarks shown in the illustration and install the drain hose.

  3. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY RH

    Click here

  4. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY LH

    Click here

  5. INSTALL SIDE TRIM BOX

    Click here

  6. INSTALL REAR LUGGAGE COMPARTMENT TRIM COVER

    Click here

  7. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

    Click here

  8. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER

    Click here

  9. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

    Click here

  10. INSTALL REAR FLOOR FINISH PLATE

    Click here

  11. INSTALL ROPE HOOK ASSEMBLY

    Click here

  12. INSTALL LUGGAGE COMPARTMENT TRIM COVER RH

    Click here

  13. INSTALL INNER LOWER LUGGAGE COMPARTMENT TRIM COVER

    Click here

  14. INSTALL TOOL BOX

    Click here

  15. INSTALL LUGGAGE COMPARTMENT TRIM BOX (w/o Air Suspension)

    Click here

  16. INSTALL LUGGAGE COMPARTMENT FLOOR MAT

    Click here

  17. INSTALL COOLING BOX ASSEMBLY (w/ Cool Box)

    Click here

  18. INSTALL NO. 6 REAR AIR DUCT


    1. B006E6QC02
      B006DHE Install in this Direction

      Slide the No. 6 rear air duct in the direction indicated by the arrow shown in the illustration.

    2. B006ARLC02
      B006DHE Install in this Direction

      Move the No. 6 rear air duct to the installation position in the direction indicated by the arrow shown in the illustration.

    3. B006EK3

      Attach the clips.

  19. INSTALL NO. 2 ROOF SIDE AIR DUCT RH


    1. B006FMV

      Insert the No. 2 roof side air duct RH into the duct on the vehicle side and install it with the clip.

  20. INSTALL NO. 2 ROOF SIDE AIR DUCT LH


    1. B006FVW

      Insert the No. 2 roof side air duct LH into the duct on the vehicle side and install it with the clip.

  21. INSTALL NO. 5 REAR AIR DUCT


    1. B006B88

      Install the No. 5 rear air duct.

  22. INSTALL NO. 4 REAR AIR DUCT


    1. B006GCG

      Install the No. 4 rear air duct.

  23. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (for Power Seat)

    Click here

  24. INSTALL REAR SEAT ASSEMBLY

    Click here

  25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Click here

  26. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

    Click here

  27. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

    for HFC-134a(R134a):

    Click here

  28. WARM UP ENGINE

    for HFC-134a(R134a):

    Click here

  29. INSPECT FOR REFRIGERANT LEAK

    for HFC-134a(R134a):

    Click here

  30. PERFORM DIAGNOSTIC SYSTEM CHECK

    Click here

  31. CHECK AND CLEAR DTC

    Click here

  32. INITIALIZATION SERVO MOTOR

    Click here