STEERING GEAR INSTALLATION

PROCEDURE


  1. INSTALL TIE ROD END SUB-ASSEMBLY LH


    1. A005F3GE13
      Text in Illustration
      *a Matchmark

      Install the lock nut and tie rod end sub-assembly LH to the steering gear assembly until the matchmarks are aligned.

      Tech Tips

      After adjusting the toe-in, tighten the lock nut.

  2. INSTALL TIE ROD END SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  3. INSTALL STEERING LINK ASSEMBLY


    1. A005DMD

      Install the steering link assembly to the front suspension crossmember sub-assembly with the 2 bolts and 2 nuts.

      Torque:
      110 N*m  { 1122 kgf*cm, 81 ft.*lbf }

      Note


      • Keep the nut from rotating while turning the bolt because the nut has its own stopper.

      • Make sure to tighten the bolts starting from the left side of the vehicle.

  4. INSTALL STEERING INTERMEDIATE SHAFT


    1. A005CGOE01
      Text in Illustration
      *a Matchmark

      Align the matchmarks and install the steering intermediate shaft to the steering link assembly.

    2. Install the bolt.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  5. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    1. A005AOH

      Align the round hole in the No. 1 steering column hole cover sub-assembly with the protrusion of the steering link assembly to install the cover.

  6. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

    Click here

  7. INSTALL FRONT SUSPENSION MEMBER REAR BRACE LH

    Click here

  8. INSTALL FRONT SUSPENSION MEMBER REAR BRACE RH

    Tech Tips

    Perform the same procedure as for the LH side.

  9. INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH

    Click here

  10. INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  11. INSTALL FRONT ENGINE MOUNTING BRACKET LOWER REINFORCEMENT

    Click here

  12. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

    Click here

  13. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  14. CONNECT TIE ROD END SUB-ASSEMBLY LH


    1. A005AB1

      Connect the tie rod end sub-assembly LH to the steering knuckle with the nut.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

      Note

      Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.

    2. Install a new cotter pin.

  15. CONNECT TIE ROD END SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  16. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

    Click here

  17. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  18. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    1. A005B1DE13
      Text in Illustration
      *1 Clip A
      *2 Clip B
      *a Lip

      Place clip A as shown in the illustration and engage clip B to the body to connect the No. 1 steering column hole cover sub-assembly.

      Note

      Make sure that the lip of the No. 1 steering column hole cover sub-assembly is not damaged.

  19. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

    Click here

  20. INSTALL COLUMN HOLE COVER SILENCER SHEET

    Click here

  21. INSTALL REAR ENGINE UNDER COVER LH

  22. INSTALL REAR ENGINE UNDER COVER RH

  23. INSTALL FRONT NO. 3 ENGINE UNDER COVER

  24. INSTALL NO. 2 ENGINE UNDER COVER

  25. INSTALL NO. 1 ENGINE UNDER COVER

  26. INSTALL FRONT WHEELS

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  27. STABILIZE SUSPENSION

    Click here

  28. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here