1NR-FE STARTING SERVICE DATA

Table 1.

Engine switch

Standard resistance

5(SS1) - 6(AGND) (Not pushed)

1(SS2) - 6(AGND) (Not pushed)

10 kΩ or higher

Standard resistance

5(SS1) - 6(AGND) (Pushed)

1(SS2) - 6(AGND) (Pushed)

Below 1 Ω

Ignition switch

Standard resistance

Between all terminals (LOCK)

10 kΩ or higher

Standard resistance

2(ACC) - 4(AM1) (ACC)

Below 1 Ω

Standard resistance

1(IG1) - 2(ACC) - 4(AM1) (ON)

Standard resistance

5(AM2) - 6(IG2) (ON)

Standard resistance

1(IG1) - 3(ST1) - 4(AM1)

Standard resistance

5(AM2) - 6(IG2) - 7(ST2)

Starter relay

Standard resistance

3 - 5

10 kΩ or higher (Battery voltage not applied)

Below 1 Ω (Battery voltage applied to terminals 1 and 2)

Table 2. w/ Stop And Start System

Starter assembly

Standard current

Below 110 A at 11.5 V

Starter armature assembly standard resistance

Segment - Segment

Below 1 Ω

Commutator - Armature coil core

10 kΩ or higher

Starter armature assembly commutator runout

Standard runout

0.02 mm (0.000787 in.)

Maximum runout

0.05 mm (0.00197 in.)

Starter armature assembly commutator diameter

Standard diameter

29.0 mm (1.14 in.)

Minimum diameter

28.0 mm (1.10 in.)

Starter armature assembly undercut depth

Standard depth

0.7 mm (0.0276 in.)

Minimum depth

0.2 mm (0.00787 in.)

Brush length

Standard length

14.4 mm (0.567 in.)

Minimum length

9 mm (0.354 in.)

Starter brush holder assembly standard resistance

A - B

10 kΩ or higher

A - C

A - D

Below 1 Ω

B - C

B - D

10 kΩ or higher

C - D

Repair service starter kit resistance

Terminal 50 - Body

Below 2Ω

Table 3. w/o Stop And Start System

Starter assembly

Standard current

Below 90 A at 11.5 V

Starter armature assembly standard resistance

Segment - Segment

Below 1 Ω

Commutator - Armature coil core

10 kΩ or higher

Starter armature assembly commutator runout

Standard runout

0.02 mm (0.000787 in.)

Maximum runout

0.05 mm (0.00197 in.)

Starter armature assembly commutator diameter

Standard diameter

25.0 mm (0.984 in.)

Minimum diameter

24.0 mm (0.945 in.)

Starter armature assembly undercut depth

Standard depth

0.7 mm (0.0276 in.)

Minimum depth

0.2 mm (0.00787 in.)

Brush length

Standard length

11.6 mm (0.457 in.)

Minimum length

7.6 mm (0.299 in.)

Magnet starter switch assembly resistance

Terminal 50 - Body

Below 2Ω