EXHAUST PIPE INSTALLATION

PROCEDURE

  1. INSTALL NO. 2 EXHAUST PIPE DAMPER

    1. Install the No. 2 exhaust pipe damper with the 2 bolts.

      19 N*m

      194 kgf*cm

      14 ft.*lbf

  2. INSTALL HEATED OXYGEN SENSOR

    Click here

  3. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    1. A128853

      Using a vernier caliper, measure the free length of the compression spring.

      Minimum length

      41.5 mm (1.63 in.)

      If the length is less than the minimum, replace the compression spring.

    2. Using a wire brush, remove any foreign matter from the gasket installation surface.

    3. A076194C36

      *1

      Exhaust Manifold Converter Sub-assembly

      *2

      Gasket

      *a

      Wooden Block

      Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the exhaust manifold converter sub-assembly.

      Note:

      • Be sure to install the gasket so that it faces the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • When connecting the front exhaust pipe assembly, do not push in the gasket with the front exhaust pipe assembly.

    4. A313549C02

      *1

      Exhaust Manifold Converter Sub-assembly

      *2

      Front Exhaust Pipe Assembly

      *3

      Gasket

      *a

      Space between flanges: 8.5 mm (0.335 in.)

      Install the front exhaust pipe assembly with the 2 compression springs and 2 bolts.

      43 N*m

      438 kgf*cm

      32 ft.*lbf

      Tip:

      After installation, check that the space between the flanges of the exhaust manifold converter sub-assembly and front exhaust pipe assembly is consistent front-to-rear and left-to-right.

  4. INSTALL CENTER EXHAUST PIPE ASSEMBLY

    1. Install a new gasket to the front exhaust pipe assembly.

    2. Connect the 3 exhaust pipe supports to install the center exhaust pipe assembly.

    3. Install the 2 bolts.

      43 N*m

      438 kgf*cm

      32 ft.*lbf

  5. INSTALL TAIL EXHAUST PIPE ASSEMBLY

    1. A128853

      Using a vernier caliper, measure the free length of the compression spring.

      Minimum length

      38.5 mm (1.52 in.)

      If the length is less than the minimum, replace the compression spring.

    2. Using a wire brush, remove any foreign matter from the gasket installation surface.

    3. A076194C36

      *1

      Center Exhaust Pipe Assembly

      *2

      Gasket

      *a

      Wooden Block

      Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the center exhaust pipe assembly.

      Note:

      • Be sure to install the gasket so that it faces the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • When connecting the tail exhaust pipe assembly, do not push in the gasket with the tail exhaust pipe assembly.

    4. Connect the 2 exhaust pipe supports to install the tail exhaust pipe assembly.

    5. A313549C02

      *1

      Center Exhaust Pipe Assembly

      *2

      Tail Exhaust Pipe Assembly

      *3

      Gasket

      *a

      Space between flanges: 6.5 mm (0.256 in.)

      Install the tail exhaust pipe assembly with the 2 compression springs and 2 bolts.

      43 N*m

      438 kgf*cm

      32 ft.*lbf

      Tip:

      After installation, check that the space between the flanges of the center exhaust pipe assembly and tail exhaust pipe assembly is consistent front-to-rear and left-to-right.

  6. INSPECT FOR EXHAUST GAS LEAK

    If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

    Tip:

    If an exhaust gas leak has been repaired, perform an inspection following the repair.