CYLINDER HEAD(w/o Glow Plug Controller) REASSEMBLY

PROCEDURE

  1. INSTALL NO. 1 WITH HEAD TAPER SCREW PLUG

    1. G035859

      Install a new gasket to the No. 1 with head taper screw plug.

    2. Using a 6 mm hexagon socket wrench, install the No. 1 with head taper screw plug.

      25 N*m

      255 kgf*cm

      18 ft.*lbf

  2. INSTALL VALVE ROCKER ARM PIVOT

    1. G035858

      Install the valve rocker arm pivot to the cylinder head sub-assembly.

      30 N*m

      306 kgf*cm

      22 ft.*lbf

  3. INSTALL VALVE SPRING SEAT

    1. Install the valve spring seat to the cylinder head sub-assembly.

  4. INSTALL VALVE STEM OIL SEAL

    1. A299949

      Apply a light coat of engine oil to the lip of a new valve stem oil seal.

  5. INSTALL INTAKE VALVE

    1. Install the intake valve, outer compression spring and valve spring retainer to the cylinder head sub-assembly.

    2. A286902E01

      Using SST, install the 2 valve spring retainer lock halves.

      09202-70020

      09202-00010

    3. A300212

      Using a plastic-faced hammer, lightly tap the valve stem tip to ensure that it fits properly.

      Note:

      Do not damage the valve stem tip.

  6. INSTALL EXHAUST VALVE

    1. Install the exhaust valve, outer compression spring and valve spring retainer to the cylinder head sub-assembly.

    2. A286903E01

      Using SST, install the 2 valve spring retainer lock halves.

      09202-70020

      09202-00010

    3. A299950

      Using a plastic-faced hammer, lightly tap the valve stem tip to ensure that it fits properly.

      Note:

      Do not damage the valve stem tip.

  7. INSTALL VALVE STEM CAP

    1. Apply a light coat of engine oil to the 8 valve stem caps.

    2. Install the 8 valve stem caps.