THERMOSTAT (for DPF) REMOVAL


  1. REMOVE INTERCOOLER ASSEMBLY

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  2. REMOVE NO. 1 ENGINE UNDER COVER

  3. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. A01DY58E01

      Drain the coolant by removing the reservoir cap and, using a wrench, remove the vent plug.

    3. Loosen the cylinder block drain cock plug.

      A01E07NE01

  4. REMOVE AIR CLEANER ASSEMBLY


    1. A01E1IB

      Detach the wire harness clamp and disconnect the mass air flow meter connector.

    2. Loosen the hose clamp and disconnect No. 1 air cleaner hose from the compressor inlet elbow.

    3. Remove the 2 bolts and air cleaner assembly together with the No. 1 air cleaner hose.

  5. REMOVE VENTILATION PIPE


    1. A01DXEZ

      for Cold Area Specification Vehicles:

      Disconnect the No. 12 water by-pass hose and No. 13 water by-pass hose.

    2. A01DXQXE01
      Text in Illustration
      *A except Cold Area Specification Vehicles
      *B for Cold Area Specification Vehicles

      Remove the bolt and ventilation pipe.

  6. REMOVE COMPRESSOR INLET ELBOW


    1. A01E1Y7

      Disconnect the 2 connectors and detach the wire harness clamp.

    2. A01E14V

      Disconnect the No. 1 turbo water hose.

    3. Disconnect the No. 2 water by-pass hose.

      A01DXHFE01
      Text in Illustration
      *A except Cold Area Specification Vehicles *B for Cold Area Specification Vehicles
      *1 No. 2 Water By-pass Hose *2 No. 9 Water By-pass Hose
      *3 No. 13 Water By-pass Hose - -

    4. except Cold Area Specification Vehicles:

      Disconnect the No. 9 water by-pass.

    5. for Cold Area Specification Vehicles:

      Disconnect the No. 13 water by-pass hose.

    6. Remove the 2 nuts, compressor inlet elbow and gasket.

    7. A01E0UQE01
      Text in Illustration
      *A except Cold Area Specification Vehicles
      *B for Cold Area Specification Vehicles
      *1 No. 7 Water By-pass Hose
      *2 No. 9 Water By-pass Hose
      *3 No. 12 Water By-pass Hose

      Remove the No. 7 water by-pass hose.

    8. except Cold Area Specification Vehicles:

      Remove the No. 9 water by-pass hose.

    9. for Cold Area Specification Vehicles:

      Remove the No. 12 water by-pass hose.

  7. DISCONNECT RADIATOR HOSE OUTLET


    1. Disconnect the radiator hose outlet from the water inlet.

  8. REMOVE WATER INLET

    A01DVAU

    1. Disconnect the wire harness clamp.

    2. Remove the 3 bolts and water inlet.

    3. Remove the bolt and wire harness clamp bracket from the water inlet.

  9. REMOVE THERMOSTAT


    1. Remove the thermostat from the cylinder block.

    2. Remove the gasket from the thermostat.