ENGINE UNIT INSTALLATION

PROCEDURE


  1. INSTALL IGNITION COIL ASSEMBLY

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  2. INSTALL VENTILATION HOSE


    1. Install the ventilation hose to the ventilation valve.

  3. INSTALL EXHAUST MANIFOLD

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  4. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

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  5. INSTALL FUEL INJECTOR ASSEMBLY

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  6. INSTALL NO. 1 DELIVERY PIPE SPACER

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  7. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

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  8. INSTALL FUEL VAPOR FEED PIPE


    1. Install the fuel vapor feed pipe with the bolt.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  9. INSTALL INTAKE MANIFOLD

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  10. INSTALL EGR VALVE WITH COOLER ASSEMBLY

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  11. INSTALL EGR PIPE ASSEMBLY

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  12. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the engine oil level dipstick guide.

    3. A005C6LE04

      Install the engine oil level dipstick guide with the 2 bolts.

      Torque:
      Bolt A
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
      Bolt B
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Connect the clamp to the engine oil level dipstick guide.

    5. Install the oil dipstick.

  13. INSTALL THROTTLE BODY ASSEMBLY

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  14. INSTALL ENGINE HANGERS


    1. A005DMS

      Install the 2 engine hangers with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      Part Name Part No.
      No. 1 engine hanger 12281-37021
      No. 2 engine hanger 12282-37011
      Bolt 91552-81050

  15. REMOVE ENGINE STAND


    1. Remove the engine from the engine stand.