INTAKE MANIFOLD INSTALLATION

PROCEDURE

  1. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET

    1. Install a new No. 1 intake manifold to head gasket to the intake manifold.

  2. TEMPORARILY INSTALL INTAKE MANIFOLD

    A324244

    1. Temporarily install the intake manifold as shown in the illustration.

  3. INSTALL FUEL DELIVERY PIPE

    1. Install the fuel delivery pipe with the 2 bolts.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

    2. Connect the 3 fuel injector assembly connectors.

    3. A324245

      Connect the fuel tube sub-assembly as shown in the illustration.

    4. A324246

      Slide the intake manifold as shown in the illustration.

  4. INSTALL INTAKE MANIFOLD

    1. Install the intake manifold with the 6 bolts.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

    2. A324237

      Engage the wire harness clamp.

  5. INSTALL BLOW BY HEATER (VENTILATION NO. 1 CONNECTOR) (w/ HEATER)

    1. Install the blow by heater(ventilation No. 1 connector) with the bolt.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

    2. Engage the 2 clamps.

    3. Connect the blow by heater(ventilation No. 1 connector) connector.

  6. INSTALL BLOW BY HEATER (VENTILATION NO. 1 CONNECTOR) (w/o HEATER)

    1. Install the blow by heater(ventilation No. 1 connector) with the bolt.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

  7. CONNECT VACUUM HOSE ASSEMBLY

    1. A324235

      Engage the clamp.

    2. Connect the vacuum hose assembly to the intake manifold.

  8. INSTALL NO. 1 VACUUM SWITCHING VALVE ASSEMBLY (PURGE VSV)

    1. Install the bolt and bracket.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

    2. Install the No. 1 vacuum switching valve assembly (purge VSV) and bracket.

    3. Connect the No. 1 vacuum switching valve assembly (purge VSV) connector.

  9. INSTALL NO. 2 VACUUM PIPE

    1. Connect the No. 2 vacuum pipe to the No. 1 vacuum switching valve assembly (purge VSV).

    2. Install the No. 2 vacuum pipe.

  10. INSTALL NO. 1 VACUUM PIPE

    1. Connect the No. 1 vacuum pipe to the No. 1 vacuum switching valve assembly (purge VSV).

    2. A324232

      Engage the 2 clamps.

    3. Connect the No. 1 vacuum pipe to the intake manifold.

  11. INSTALL NOISE FILTER

    1. Engage the clamp to install the noise filter.

    2. Connect the noise filter connector.

  12. INSTALL VACUUM SENSOR ASSEMBLY

    Click here

  13. INSTALL IGNITION COIL ASSEMBLY

    Click here

  14. INSTALL THROTTLE W/MOTOR BODY ASSEMBLY

    Click here

  15. INSTALL OUTER COWL TOP PANEL

    for LHD:Click here

    for RHD:Click here

  16. INSTALL FRONT AIR SHUTTER SEAL RH

    for LHD:Click here

    for RHD:Click here

  17. INSTALL FRONT NO. 1 VENTILATOR SEAL

    for LHD:Click here

    for RHD:Click here

  18. INSTALL FRONT WIPER MOTOR AND LINK ASSEMBLY

    Click here

  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click hereClick here

  20. INSPECT FOR FUEL LEAK

    Click here