1ND-TV EMISSION CONTROL TORQUE SPECIFICATIONS

Table 1. EGR VALVE

Part Tightened

N*m

kgf*cm

ft.*lbf

EGR valve (electric EGR control valve assembly) x Intake air connector with diesel throttle body

23 N*m

235 kgf*cm

17 ft.*lbf

Table 2. EGR COOLER

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Stud bolt x EGR pipe with cooler sub-assembly

10 N*m

102 kgf*cm

7 ft.*lbf

EGR pipe connecter x EGR pipe with cooler sub-assembly

23 N*m

235 kgf*cm

17 ft.*lbf

EGR pipe with cooler sub-assembly x Cylinder head sub-assembly and EGR valve (electric EGR control valve assembly)

23 N*m

235 kgf*cm

17 ft.*lbf

Manifold absolute pressure sensor (diesel turbo pressure sensor) x EGR pipe with cooler sub-assembly

9.0 N*m

92 kgf*cm

80 in.*lbf

Engine wire x EGR pipe with cooler sub-assembly

8.0 N*m

82 kgf*cm

71 in.*lbf

Table 3. EGR BYPASS VALVE SWITCHING VALVE

Part Tightened

N*m

kgf*cm

in.*lbf

EGR bypass valve switching valve (No. 1 vacuum switching valve assembly) x Vacuum switching valve bracket

1.4 N*m

14 kgf*cm

12 in.*lbf

EGR bypass valve switching valve (No. 1 vacuum switching valve assembly) x Cylinder head sub-assembly

9.0 N*m

92 kgf*cm

80 in.*lbf

Table 4. EXHAUST GAS TEMPERATURE SENSOR

Part Tightened

N*m

kgf*cm

ft.*lbf

No. 2 Exhaust gas temperature sensor x Exhaust manifold converter sub-assembly

30 N*m

306 kgf*cm

22 ft.*lbf

Exhaust gas temperature sensor x Exhaust manifold converter sub-assembly

30 N*m

306 kgf*cm

22 ft.*lbf

Table 5. DIFFERENTIAL PRESSURE SENSOR

Part Tightened

N*m

kgf*cm

in.*lbf

Differential pressure sensor assembly x Inner cowl top panel

5.0 N*m

51 kgf*cm

44 in.*lbf

Table 6. MONOLITHIC CONVERTER

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Exhaust manifold converter sub-assembly x Turbocharger sub-assembly

for nut

26 N*m

265 kgf*cm

19 ft.*lbf

for bolt

37 N*m

377 kgf*cm

27 ft.*lbf

Wire harness bracket x Exhaust manifold converter sub-assembly

8.0 N*m

82 kgf*cm

71 in.*lbf

Harness bracket x Exhaust manifold converter sub-assembly

8.0 N*m

82 kgf*cm

71 in.*lbf

No. 1 vacuum pipe x Exhaust manifold converter sub-assembly

for union nut

48 N*m

489 kgf*cm

35 ft.*lbf

for bolt

21 N*m

214 kgf*cm

15 ft.*lbf

No. 2 exhaust manifold converter sub-assembly x Exhaust manifold converter sub-assembly

37 N*m

377 kgf*cm

27 ft.*lbf

No. 3 manifold support bracket x No. 2 manifold support bracket and No. 2 exhaust manifold converter sub-assembly

37 N*m

377 kgf*cm

27 ft.*lbf

No. 4 manifold support bracket x Manifold support bracket and No. 2 exhaust manifold converter sub-assembly

37 N*m

377 kgf*cm

27 ft.*lbf

Drive shaft heat insulator sub-assembly x manifold support bracket

17.6 N*m

179 kgf*cm

13 ft.*lbf

No. 2 vacuum pipe x Exhaust manifold converter sub-assembly

for union nut

30 N*m

306 kgf*cm

22 ft.*lbf

for bolt

20 N*m

204 kgf*cm

15 ft.*lbf

No. 1 turbo insulator x Exhaust manifold converter sub-assembly

7.0 N*m

71 kgf*cm

62 in.*lbf

Front exhaust pipe assembly x No. 2 exhaust manifold converter sub-assembly

43 N*m

438 kgf*cm

32 ft.*lbf

Front exhaust pipe assembly x Center exhaust pipe assembly

43 N*m

438 kgf*cm

32 ft.*lbf