INTAKE MANIFOLD REMOVAL

PROCEDURE

  1. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click hereClick here

  3. REMOVE FRONT WIPER MOTOR AND LINK ASSEMBLY

    Click here

  4. REMOVE FRONT NO. 1 VENTILATOR SEAL

    for LHD:Click here

    for RHD:Click here

  5. REMOVE FRONT AIR SHUTTER SEAL RH

    for LHD:Click here

    for RHD:Click here

  6. REMOVE OUTER COWL TOP PANEL

    for LHD:Click here

    for RHD:Click here

  7. REMOVE THROTTLE W/MOTOR BODY ASSEMBLY

    Click here

  8. REMOVE IGNITION COIL ASSEMBLY

    Click here

  9. REMOVE VACUUM SENSOR ASSEMBLY

    Click here

  10. REMOVE NOISE FILTER

    1. A324229

      Disconnect the noise filter connector.

    2. A324230

      Disengage the clamp and remove the noise filter.

  11. REMOVE NO. 1 VACUUM PIPE

    A324231

    1. Remove the No. 1 vacuum pipe from the intake manifold.

    2. A324232

      Disengage the 2 clamps.

    3. A325881

      Remove the No. 1 vacuum pipe from the No. 1 vacuum switching valve assembly (purge VSV).

  12. REMOVE NO. 2 VACUUM PIPE

    1. A325882

      Disconnect the No. 2 vacuum pipe from the No. 1 vacuum switching valve assembly (purge VSV).

    2. A325955

      Remove the No. 2 vacuum pipe.

  13. REMOVE NO. 1 VACUUM SWITCHING VALVE ASSEMBLY (PURGE VSV)

    1. A325883

      Disconnect the No. 1 vacuum switching valve assembly (purge VSV) connector.

    2. A324250

      Remove the No. 1 vacuum switching valve assembly (purge VSV) and bracket.

    3. A324251

      Remove the bolt and bracket.

  14. DISCONNECT VACUUM HOSE ASSEMBLY

    1. A324234

      Disconnect the vacuum hose assembly from the intake manifold.

    2. A324235

      Disengage the clamp.

  15. REMOVE BLOW BY HEATER (VENTILATION NO. 1 CONNECTOR) (w/ HEATER)

    1. A325884

      Disconnect the blow by heater(ventilation No. 1 connector) connector.

    2. Disengage the 2 clamps.

    3. A325885

      Remove the bolt and blow by heater(ventilation No. 1 connector).

  16. REMOVE BLOW BY HEATER (VENTILATION NO. 1 CONNECTOR) (w/o HEATER)

    1. A324238

      Remove the bolt and blow by heater(ventilation No. 1 connector).

  17. SEPARATE INTAKE MANIFOLD

    1. A324236

      Remove the 6 bolts.

    2. A324237

      Disengage the wire harness clamp to separate the intake manifold.

  18. REMOVE FUEL DELIVERY PIPE

    A324239

    1. Slide the intake manifold as shown in the illustration.

    2. A324240

      Disconnect the fuel tube sub-assembly as shown in the illustration.

    3. A324241

      Disconnect the 3 fuel injector assembly connectors.

    4. A324242

      Remove the 2 bolts and fuel delivery pipe.

  19. REMOVE INTAKE MANIFOLD

    1. A324243

      Remove the intake manifold as shown in the illustration.

  20. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET

    1. A327072

      Remove the No. 1 intake manifold to head gasket from the intake manifold.