BRAKE BOOSTER(for RHD) INSTALLATION

PROCEDURE

  1. INSTALL BRAKE BOOSTER GASKET

    1. Install a new brake booster gasket to the brake booster assembly.

  2. INSTALL BRAKE BOOSTER ASSEMBLY

    1. Temporarily install the brake booster assembly to the vehicle body.

      Note:

      Do not apply excessive force to the brake lines or refrigerant lines.

    2. Temporarily install the lock nut and brake master cylinder push rod clevis to the brake booster assembly.

      Note:

      Fully tighten the lock nut when adjusting the brake pedal height.

    3. C269484N01

      Install the 4 nuts to secure the brake booster assembly.

      12.7 N*m

      130 kgf*cm

      9 ft.*lbf

      Note:

      Tighten the 4 nuts in the order shown in the illustration.

    4. w/ Stop and Start System:

      Connect the connector to the vacuum sensor assembly.

  3. INSTALL NO. 3 BRAKE TUBE CLAMP (for 1ND-TV, 8NR-FTS)

    1. Engage the clamp to install a new No. 3 brake tube clamp.

  4. INSTALL NO. 2 BRAKE TUBE CLAMP

    1. for 1NR-FE, 1WW:

      1. Engage the clamp to install a new No. 2 brake tube clamp.

    2. for 1ZR-FAE:

      1. Engage the claw to install the brake tube heat insulator to a new No. 2 brake tube clamp.

      2. Engage the clamp to install the No. 2 brake tube clamp.

    3. for 1ND-TV, 8NR-FTS:

      1. Engage the clamp to install a new No. 2 brake tube clamp.

      2. Engage the 3 claws to install the brake tube heat insulator to the No. 2 brake tube clamp and No. 3 brake tube clamp.

  5. CONNECT CHECK VALVE TO CONNECTOR TUBE HOSE

    1. Connect the check valve to connector tube hose to the brake booster assembly and slide the clip to secure it.

  6. INSTALL PUSH ROD PIN

    Click here

  7. INSTALL BRAKE PEDAL RETURN SPRING

    Click here

  8. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY (for Manual Transaxle)

    Click here

  9. INSTALL SECURITY HORN ASSEMBLY (w/ Security Horn)

    Click here

  10. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover)

    for Sedan:Click hereClick here

    for Hatchback, Wagon:Click here

  11. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

  12. INSPECT AND ADJUST BRAKE PEDAL

    Click here