HYBRID CONTROL SYSTEM, Diagnostic DTC:P3000-603

DTC Code DTC Name
P3000-603 Battery Control System

DESCRIPTION

The hybrid vehicle control ECU assembly monitors its internal operation and detects the following malfunction.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Warning Indicate
P3000-603 Battery Control System

The HV battery temperature becomes too high due to a malfunction in the HV system.

(1 trip detection logic)

  • Hybrid vehicle control ECU assembly

  • HV battery

  • Battery voltage sensor

 Does not come on

Master Warning Light:

Comes on
Related Data List
DTC No. Data List
P3000-603

  • Temp of Batt TB1 to TB3

  • Inhaling Air Temp

  • Ambient Temperature

  • Power Resource IB

  • State of Charge (All Bat)

  • Cooling Fan Mode1

  • Cooling Fan 0

  • Hot Temperature Time

CAUTION / NOTICE / HINT

CAUTION:

When disposing of an HV battery, make sure to return it through an authorized collection agent who is capable of handling it safely. If the HV battery is returned via the manufacturer specified route, it will be returned properly and in a safe manner by an authorized collection agent.

Tech Tips

After the repair, clear the DTCs and perform the following procedure to check that DTCs are not output.


  1. Drive the vehicle for approximately 10 minutes according to the freeze frame data items "Vehicle Spd", "Temp of Batt TB1 to TB3", "Inhaling Air Temp", "Ambient Temperature" and "Power Resource IB".

PROCEDURE


  1. CHECK DTC OUTPUT (HYBRID CONTROL)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    4. Check for DTCs.


      Powertrain > Hybrid Control > Trouble Codes
      Result
      Proceed to
      P3000-603 only is output.
      DTCs other than P3000-603 are also output.

    5. Turn the power switch off.


    DTCs other than P3000-603 are also output.

    GO TO DTC CHART (HYBRID CONTROL SYSTEM) Click here

    P3000-603 only is output.

  2. CLEAN BATTERY COOLING BLOWER FILTER


    1. B004FNQ

      Check that the battery cooling blower are not disconnected, damaged, or clogged with foreign matter, and that the acoustical materials have not peeled.

      Tech Tips

      If anything is blocking the HV battery cooling system intake port, remove it.

    2. Clean the cooling blower filter.

      Click here

      Result
      Proceed to
      NEXT

    NEXT

  3. CHECK FREEZE FRAME DATA (HYBRID CONTROL)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    4. Read the freeze frame data of DTC P3000-603.


      Powertrain > Hybrid Control > Trouble Codes

      Note

      Although freeze frame data is recorded before and after a DTC is stored, for this step it is only necessary to read the freeze flame data recorded before "0s" (when the DTC was stored).

      B004G0HC02
      *a Freeze Frame Data Recorded
      *b DTC Stored
      *c Time
      Result
      Result Proceed to
      Other than below A
      The difference between the value of "VL-Voltage before Boosting" and the total of "Battery Block Vol -V01 to -V16" is 10 V or more. B

    5. Turn the power switch off.


    B

    REPLACE BATTERY VOLTAGE SENSOR Click here

    A

  4. CHECK FREEZE FRAME DATA (HYBRID CONTROL)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    4. Read the freeze frame data of DTC P3000-603.


      Powertrain > Hybrid Control > Trouble Codes

      Note

      Although freeze frame data is recorded before and after a DTC is stored, for this step it is only necessary to read the freeze flame data recorded at "0s" (when the DTC was stored).

      Result
      Result Proceed to
      Other than below A
      The value of any of "Temp of Batt TB1 to TB3" is 80°C (176°F) or more. B

    5. Turn the power switch off.


    B

    GO TO STEP 7 Click here

    A

  5. READ VALUE USING GTS


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Data List / Temp of Batt TB1 to TB3.


      Powertrain > Hybrid Control > Data List
      Tester Display
      Temp of Batt TB1
      Temp of Batt TB2
      Temp of Batt TB3

    4. According to the display on the GTS, read the Data List and check that the value of each "Temp of Batt TB1 to TB3" is 40°C (104°F) or less.

      Tech Tips

      If the value of any of "Temp of Batt TB1 to TB3" is more than 40°C (104°F), turn the power switch off and wait until the values to decrease to 40°C (104°F) or less before continuing this procedure.

    5. Enter the following menus: Powertrain / Hybrid Control / Data List / Battery Block Vol -V01 to -V16.


      Powertrain > Hybrid Control > Data List
      Tester Display
      Battery Block Vol -V01
      Battery Block Vol -V02
      Battery Block Vol -V03
      Battery Block Vol -V04
      Battery Block Vol -V05
      Battery Block Vol -V06
      Battery Block Vol -V07
      Battery Block Vol -V08
      Battery Block Vol -V09
      Battery Block Vol -V10
      Battery Block Vol -V11
      Battery Block Vol -V12
      Battery Block Vol -V13
      Battery Block Vol -V14
      Battery Block Vol -V15
      Battery Block Vol -V16

    6. According to the display on the GTS, read the Data List and check the value of each "Battery Block Vol -V01 to -V16" with the power switch on (IG).

      B004G1DC01
      *a Battery Block Vol -V01 *b Battery Block Vol -V02
      *c Battery Block Vol -V03 *d Battery Block Vol -V04
      *e Battery Block Vol -V05 *f Battery Block Vol -V06
      *g Battery Block Vol -V07 *h Battery Block Vol -V14
      *i Battery Block Vol -V15 *j Battery Block Vol -V16
      Result
      Result Proceed to
      Other than below A
      The difference between the lowest and highest HV battery block voltage is 0.3 V or more. B

    7. Turn the power switch off.


    A

    COMPLETED

    B

    REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY Click here

  6. REPLACE BATTERY VOLTAGE SENSOR

    Click here

    Result
    Proceed to
    NEXT

    NEXT

    REPLACE HV BATTERY Click here

  7. REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY

    Click here

    Result
    Proceed to
    NEXT

    NEXT

    REPLACE HV BATTERY Click here