HYBRID / BATTERY CONTROL SERVICE DATA

Reserve Tank Cap (for Inverter)
Item Specified Condition
Standard value (for brand-new cap)

94 to 122 kPa (1.0 to 1.2 kgf/cm2, 13.6 to 18 psi)

Minimum standard value (for used cap)

94 kPa (1.0 kgf/cm2, 13.6 psi)

Relay
Item Tester Connection Specified Condition

IGCT relay

Resistance

3 - 5

10 kΩ or higher

(No auxiliary battery voltage is applied across terminals 1 and 2)

3 - 5

Below 1 Ω

(Auxiliary battery voltage is applied across terminals 1 and 2)

Hybrid Battery Junction Block assembly

SMRB

Resistance

k3-1 (+) - T6-1 (CBI))

10 kΩ or higher

(Auxiliary battery voltage is not applied between terminals c6-4 (SMRB) and c6-2 (GND))

Below 1 Ω

(Auxiliary battery voltage is applied between terminals c6-4 (SMRB) and c6-2 (GND))

c6-4 (SMRB) - c6-2 (GND) 19.0 to 35.5 Ω (at -40 to 80°C (-40 to 176°F))

SMRG

Resistance

h3-1 (-) - T5-1 (CEI)

10 kΩ or higher

(Auxiliary battery voltage is not applied between terminals c6-1 (SMRG) and c6-2 (GND))

Below 1 Ω

(Auxiliary battery voltage is applied between terminals c6-1 (SMRG) and c6-2 (GND))

c6-1 (SMRG) - c6-2 (GND) 19.0 to 35.5 Ω (at -40 to 80°C (-40 to 176°F))

SMRP

Resistance

h3-1 (-) - T5-1 (CEI)

10 kΩ or higher

(Auxiliary battery voltage is not applied between terminals c6-3 (SMRP) and c6-2 (GND))

28.5 to 31.5 Ω

(Auxiliary battery voltage is applied between terminals c6-3 (SMRP) and c6-2 (GND))

c6-3 (SMRP) - c6-2 (GND) 112 to 274 Ω (at -40 to 80°C (-40 to 176°F))
Service plug grip
Service plug grip Always Below 1 Ω
Combination switch assembly
EV drive mode switch (combination switch assembly) 7 (S) - 3 (E)

Below 1 Ω

(EV drive mode switch (combination switch assembly) being pushed and held)

10 kΩ or higher

(EV drive mode switch (combination switch assembly) not pushed)

POWER mode switch (combination switch assembly) 8 (PWR) - 3 (E)

Below 1 Ω

(POWER mode switch (combination switch assembly) being pushed and held)

10 kΩ or higher

(POWER mode switch (combination switch assembly) not pushed)

ECO mode switch (combination switch assembly) 5 (ECU) - 3 (E)

Below 1 Ω

(ECO mode switch (combination switch assembly) being pushed and held)

10 kΩ or higher

(ECO mode switch (combination switch assembly) not pushed)

Illumination

Auxiliary battery positive (+) →Terminal 6 (ILL+)

Auxiliary battery negative (-) →Terminal 1 (ILL-)

Illuminates