CLUTCH RELEASE CYLINDER(for 2WW) INSTALLATION

PROCEDURE

1. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY

   1. 

      Install the clutch release cylinder assembly with the 2 bolts.

      12 N*m

      122 kgf*cm

      9 ft.*lbf

2. CONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE

   1. 

      *a	Torque Wrench Fulcrum Length

      Using a 10 mm union nut wrench, connect the clutch release cylinder to flexible hose tube.

      Specified tightening torque

      15 N*m

      153 kgf*cm

      11 ft.*lbf

      Tip:

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

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      • When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 162 mm (6.3779 in.)): 13.2 N*m (135 kgf*cm, 10 ft.*lbf)

3. BLEED CLUTCH LINE

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4. CHECK FOR BRAKE FLUID LEAKAGE

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5. INSTALL NO. 1 AIR TUBE ASSEMBLY

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6. CONNECT NO. 2 AIR HOSE

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7. INSTALL NO. 4 WATER BY-PASS HOSE

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8. CONNECT ENGINE WIRE

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9. CONNECT COMPRESSOR OUTLET ELBOW

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10. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

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11. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH AIR CLEANER HOSE ASSEMBLY

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12. INSTALL BATTERY BRACKET REINFORCEMENT

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13. INSTALL BATTERY CARRIER ASSEMBLY

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14. INSTALL BATTERY TRAY

15. INSTALL BATTERY

16. INSTALL BATTERY INSULATOR

17. INSTALL BATTERY CLAMP SUB-ASSEMBLY

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18. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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20. ADD ENGINE COOLANT

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21. INSPECT FOR COOLANT LEAK

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22. INSTALL NO. 1 ENGINE UNDER COVER

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