AIR CONDITIONING UNIT DISASSEMBLY

PROCEDURE

  1. REMOVE QUICK HEATER ASSEMBLY (for Cold Area)

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  2. REMOVE NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

    1. Disengage the 2 clamps.

    2. E265953

      Using a screwdriver, disengage the 3 claws to remove the No. 2 heater control cable sub-assembly.

  3. REMOVE AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

    1. E265954

      Using a screwdriver, disengage the 3 claws to remove the air mix damper control cable sub-assembly.

  4. REMOVE MODE DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

    1. E265955

      Remove the 3 screws and mode damper servo sub-assembly.

  5. REMOVE AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

    1. for Single Type:

      1. E266040

        Remove the 2 screws and air mix damper servo sub-assembly.

    2. for Dual Type:

      1. E265956

        Remove the 3 screws and air mix damper servo sub-assembly.

  6. REMOVE NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

    1. for Dual Type:

      1. E265957

        Remove the 3 screws and No. 2 air mix damper servo sub-assembly.

  7. REMOVE HEATER COVER BRACKET

    1. E320769

      Remove the screw and heater cover bracket.

  8. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

    1. E265959

      Remove the heater radiator unit sub-assembly from the air conditioning radiator assembly as shown in the illustration.

  9. REMOVE COOLER EXPANSION VALVE

    1. E265960

      Using a 4 mm hexagon socket wrench, remove the 2 hexagon bolts and cooler expansion valve.

  10. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

    1. E265961

      Remove the 4 screws.

    2. Disengage the 2 claws and 2 guides, and remove the lower heater case.

    3. E265962

      Disengage the clamp.

    4. Remove the No. 1 cooler evaporator sub-assembly with the front evaporator temperature sensor (No. 1 cooler thermistor) from the upper heater case.

    5. Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

  11. REMOVE NO. 1 COOLER THERMISTOR

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