U761E AUTOMATIC TRANSMISSION / TRANSAXLE SERVICE DATA

Automatic Transaxle System
Engine idle speed (A/C OFF) N 600 to 700 rpm
Engine stall speed D 1990 to 2600 rpm
Line pressure (Wheel locked)
Engine idling D

360 to 430 kPa (3.6 to 4.4 kgf/cm2, 52 to 63 psi)

R

670 to 820 kPa (6.8 to 8.4 kgf/cm2, 97 to 119 psi)

At stall speed (Throttle valve fully open) D

700 to 1100 kPa (7.1 to 11.3 kgf/cm2, 101 to 160 psi)

R

1600 to 2000 kPa (16.3 to 20.4 kgf/cm2, 232 to 291 psi)

Time lag N → D Less than 1.2 seconds
N → R Less than 1.5 seconds
Shift schedule (shift lever in D)
Accel pedal position (opening angle 9 +/- 1%) 1st to 2nd 5 to 20 km/h (3 to 12 mph)
2nd to 3rd 15 to 30 km/h (9 to 19 mph)
3rd to 4th 25 to 45 km/h (16 to 28 mph)
4th to 5th 40 to 60 km/h (25 to 37 mph)
5th to 6th 60 to 80 km/h (37 to 50 mph)
Accel pedal position (fully open) 1st to 2nd 50 to 60 km/h (31 to 37 mph)
2nd to 3rd 95 to 110 km/h (59 to 68 mph)
3rd to 4th 130 to 145 km/h (81 to 90 mph)
4th to 5th 190 to 205 km/h (118 to 127 mph)
5th to 6th 255 to 270 km/h (158 to 168 mph)
Manual down-shift permission speed (shift lever in S) 6th to 5th 245 to 300 km/h (152 to 186 mph)
5th to 4th 175 to 215 km/h (109 to 134 mph)
4th to 3rd 125 to 155 km/h (78 to 96 mph)
3rd to 2nd 90 to 115 km/h (56 to 71 mph)
2nd to 1st 40 to 55 km/h (25 to 34 mph)
Valve Body Assembly
Solenoid (SL) valve
Tester Connection Condition Specified Condition
Solenoid Connector (SL) - Solenoid Body (SL) 20°C (68°F) 11 to 15 Ω
Solenoid (SLT, SLU, SL1, SL2, SL3, SL4) valve
Tester Connection Condition Specified Condition
1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Park/Neutral Position Switch Assembly
Tester Connection Condition Specified Condition
4 (B) - 9 (L) Shift lever in P or N Below 1 Ω
Shift lever not in P or N 10 kΩ or higher
1 (RB) - 3 (PL) Shift lever in P Below 1 Ω
Shift lever not in P 10 kΩ or higher
1 (RB) - 2 (RL) Shift lever in R Below 1 Ω
Shift lever not in R 10 kΩ or higher
1 (RB) - 8 (NL) Shift lever in N Below 1 Ω
Shift lever not in N 10 kΩ or higher
1 (RB) - 7 (DL) Shift lever in D, S, "+" or "-" Below 1 Ω
Shift lever not in D, S, "+" or "-" 10 kΩ or higher
Shift Lever
Shift Lock Control ECU (w/ Smart Entry and Start System)
Inspect wire harness:
Tester Connection Condition Specified Condition
4 (STP) - Body ground Brake pedal depressed 11 to 14 V
Brake pedal released Below 1 V
5 (IG) - Body ground Ignition switch ON 11 to 14 V
Ignition switch off Below 1 V
Tester Connection Condition Specified Condition
1 (E) - Body ground Always Below 1 Ω
Inspect shift lock solenoid:
Tester Connection Condition Specified Condition
4 (P) - 3 (E2) Shift lever in P 10 kΩ or higher
Shift lever not in P Below 1 Ω
1 (SLS+) - 2 (SLS-) Always 112 Ω
Inspect shift lock solenoid:
Tester Connection Condition Specified Condition
4 (P) - 3 (E2) Shift lever in P 10 kΩ or higher
Shift lever not in P Below 1 Ω
1 (SLS+) - 2 (SLS-) Always 112 Ω
Transmission Control Switch
Tester Connection Condition Specified Condition
4 (IG) - 5 (S) Shift lever in S, "+" or "-" Below 1 Ω
Shift lever not in S, "+" or "-" 10 kΩ or higher
3 (SFTU) - 2 (E)

Shift lever held in "+"

(Up-shift)

Below 1 Ω

Shift lever not held in "+"

(Up-shift)

10 kΩ or higher
1 (SFTD) - 2 (E)

Shift lever held in "-"

(Down-shift)

Below 1 Ω

Shift lever not held in "-"

(Down-shift)

10 kΩ or higher
Combination Switch
Inspect the NORMAL mode switch:
Tester Connection Condition Specified Condition
13 (B) - 16 (GND1) NORMAL mode switch being pushed and held Below 1 Ω
NORMAL mode switch not pushed 10 kΩ or higher
Inspect the SPORT mode switch:
Tester Connection Condition Specified Condition
12 (P) - 16 (GND1) SPORT mode switch being pushed and held Below 1 Ω
SPORT mode switch not pushed 10 kΩ or higher
Inspect the illumination:
Condition Specified Condition

Battery positive (+) → Terminal 3 (ILL+)

Battery negative (-) → Terminal 7 (ILL-)

Illuminates
Differential Oil Seal
Front drive shaft oil seal LH Standard depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Front drive shaft oil seal RH Standard depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Automatic Transaxle Unit
Input shaft sub-assembly Standard end play 0.020 to 1.242 mm (0.000787 to 0.0489 in.)
Intermediate shaft Standard end play 0.022 to 1.099 mm (0.000866 to 0.0433 in.)
Planetary sun gear sub-assembly Standard inside diameter 25.525 to 25.546 mm (1.00492 to 1.00575 in.)
Maximum inside diameter 25.546 mm (1.00575 in.)
Rear planetary sun gear assembly Standard inside diameter 25.580 to 25.601 mm (1.00708 to 1.00791 in.)
Maximum inside diameter 25.601 mm (1.00791 in.)
Underdrive planetary gear assembly Standard clearance 0.18 to 0.54 mm (0.00709 to 0.0213 in.)
2nd brake piston return spring sub-assembly Standard free length 23.26 mm (0.916 in.)
1st and reverse brake return spring sub-assembly Standard free length 15.79 mm (0.622 in.)
No. 3 brake piston return spring sub-assembly Standard free length 9.15 mm (0.360 in.)
Clearance of the No. 1 brake piston Standard clearance 0.729 to 0.951 mm (0.0287 to 0.0374 in.)
No. 1 brake flange thickness Part No. Mark Thickness (mm (in.))
35676-73010 30 3.0 (0.118)
35676-73020 31 3.1 (0.122)
35676-73030 32 3.2 (0.126)
35676-73040 33 3.3 (0.130)
35676-73050 34 3.4 (0.134)
35676-73060 35 3.5 (0.138)
Clearance of the No. 2 brake piston Standard clearance 0.966 to 1.234 mm (0.0380 to 0.0486 in.)
No. 2 brake flange thickness Part No. Mark Thickness (mm (in.))
35678-33140 40A 4.0 (0.157)
35678-33150 41A 4.1 (0.161)
35678-33160 42A 4.2 (0.165)
35678-33170 43A 4.3 (0.169)
35678-33180 44A 4.4 (0.173)
Clearance of the No. 3 brake piston Standard clearance 0.727 to 0.927 mm (0.0286 to 0.0365 in.)
No. 3 brake flange thickness Part No. Mark Thickness (mm (in.))
35679-73020 38 3.8 (0.150)
35679-73030 39 3.9 (0.154)
35679-73040 40 4.0 (0.157)
35679-73050 41 4.1 (0.161)
35679-73060 42 4.2 (0.165)
35679-73070 43 4.3 (0.169)
35679-73080 44 4.4 (0.173)
Clearance of the No. 1 clutch Standard pack clearance 0.601 to 0.819 mm (0.0237 to 0.0322 in.)
Clearance of the No. 2 clutch Standard pack clearance 0.394 to 0.605 mm (0.0155 to 0.0238 in.)
Differential side bearing preload (at 10 rpm) Turning torque 1.3 to 1.7 N*m (13 to 17 kgf*cm, 12 to 15 in.*lbf)
Shim thickness Part No. Thickness (mm (in.))
90564-69001 2.000 (0.0787)
90564-69002 2.025 (0.0797)
90564-69003 2.050 (0.0807)
90564-69004 2.075 (0.0817)
90564-69005 2.100 (0.0827)
90564-69006 2.125 (0.0837)
90564-69007 2.150 (0.0846)
90564-69008 2.175 (0.0856)
90564-69009 2.200 (0.0866)
90564-69010 2.225 (0.0876)
90564-69011 2.250 (0.0886)
90564-69012 2.275 (0.0896)
90564-69013 2.300 (0.0906)
90564-69014 2.325 (0.0915)
90564-69015 2.350 (0.0925)
90564-69016 2.375 (0.0935)
90564-69017 2.400 (0.0945)
90564-69020 2.425 (0.0955)
90564-69021 2.450 (0.0965)
90564-69022 2.475 (0.0974)
90564-69023 2.500 (0.0984)
90564-69024 2.525 (0.0994)
90564-69025 2.550 (0.100)
90564-69026 2.575 (0.101)
90564-69027 2.600 (0.102)
90564-69028 2.625 (0.103)
90564-69029 2.650 (0.104)
90564-69030 2.675 (0.105)
90564-69031 2.700 (0.106)
90564-69032 2.725 (0.107)
90564-69033 2.750 (0.108)
90564-69034 2.775 (0.109)
90564-69035 2.800 (0.110)
90564-69036 2.825 (0.111)
90564-69037 2.850 (0.112)
90564-69038 2.875 (0.113)
Counter driven gear preload (at 10 rpm) Turning torque Differential side bearing preload + 2.9 to 6.1 N*m (30 to 62 kgf*cm, 26 to 54 in.*lbf)
Shim thickness Part No. Thickness (mm (in.))
90564-61022 2.000 (0.0787)
90564-61023 2.025 (0.0797)
90564-61024 2.050 (0.0807)
90564-61025 2.075 (0.0817)
90564-61026 2.100 (0.0827)
90564-61027 2.125 (0.0837)
90564-61028 2.150 (0.0846)
90564-61029 2.175 (0.0856)
90564-31030 2.200 (0.0866)
90564-61031 2.225 (0.0876)
90564-61032 2.250 (0.0886)
90564-61033 2.275 (0.0896)
90564-61034 2.300 (0.0906)
90564-61035 2.325 (0.0915)
90564-61036 2.350 (0.0925)
90564-61037 2.375 (0.0935)
90564-61038 2.400 (0.0945)
90564-61039 2.425 (0.0955)
90564-61040 2.450 (0.0965)
90564-61041 2.475 (0.0974)
90564-61042 2.500 (0.0984)
90564-61043 2.525 (0.0994)
90564-61044 2.550 (0.100)
90564-61045 2.575 (0.101)
90564-61046 2.600 (0.102)
90564-61047 2.625 (0.103)
90564-61048 2.650 (0.104)
90564-61049 2.675 (0.105)
90564-61050 2.700 (0.106)
90564-61051 2.725 (0.107)
90564-61052 2.750 (0.108)
90564-61053 2.775 (0.109)
90564-61054 2.800 (0.110)
90564-61055 2.825 (0.111)
90564-61056 2.850 (0.112)
90564-61057 2.875 (0.113)
90564-61058 2.900 (0.114)
90564-61059 2.925 (0.115)
90564-61060 2.950 (0.116)
90564-61061 2.975 (0.117)
90564-61062 3.000 (0.118)
Manual valve lever shaft oil seal Standard depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Needle roller bearing Standard depth 21.5 to 21.9 mm (0.846 to 0.862 in.)
Front drive shaft oil seal LH Standard depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Front drive shaft oil seal RH Standard depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Torque Converter and Drive Plate
Drive plate and ring gear sub-assembly Maximum runout 0.30 mm (0.0118 in.)
Oil Pump
Front oil pump and gear body sub-assembly: mm (in.) Standard clearance 0.12 to 0.17 mm (0.00472 to 0.00669 in.)
Maximum clearance 0.17 mm (0.00669 in.)
Standard side clearance 0.035 to 0.05 mm (0.00138 to 0.00197 in.)
Maximum side clearance 0.05 mm (0.00197 in.)
Front oil pump drive gear thickness Part No. Mark Thickness (mm (in.))
35321-33160 A 11.554 to 11.56 (0.45488 to 0.45512)
35321-33170 B 11.561 to 11.567 (0.45516 to 0.45539)
35321-33180 C 11.568 to 11.574 (0.45543 to 0.45567)
35321-33190 D 11.575 to 11.581 (0.45571 to 0.45594)
Front oil pump driven gear thickness Part No. Mark Thickness (mm (in.))
35322-33160 A 11.554 to 11.56 (0.45488 to 0.45512)
35322-33170 B 11.561 to 11.567 (0.45516 to 0.45539)
35322-33180 C 11.568 to 11.574 (0.45543 to 0.45567)
35322-33190 D 11.575 to 11.581 (0.45571 to 0.45594)
Front oil pump body sub-assembly Standard inside diameter 43.135 to 43.160 mm (1.69822 to 1.69921 in.)
Maximum inside diameter 43.160 mm (1.69921 in.)
Stator shaft assembly Standard inside diameter 22.500 to 22.526 mm (0.88583 to 0.88685 in.)
Maximum inside diameter 22.526 mm (0.88685 in.)
Front oil pump oil seal Standard depth -0.25 to 0.25 mm (-0.00984 to 0.00984 in.)
Differential Case
Front Differential Pinion Backlash Standard backlash 0.20 mm (0.00787 in.) or less
Front No. 1 differential side gear thrust washer thickness: mm (in.) 41361-33340 0.90 (0.0354)
41361-33350 0.95 (0.0374)
41361-33360 1.00 (0.0394)
41361-33370 1.05 (0.0413)
41361-33380 1.10 (0.0433)
41361-33390 1.15 (0.0453)
41361-33400 1.20 (0.0472)
41361-33410 1.25 (0.0492)
Front differential pinion thrust washer Minimum thickness 0.90 mm (0.0354 in.)
Front No. 1 differential pinion shaft Minimum outer diameter 17.975 mm (0.708 in.)
Automatic Transaxle Fluid as Reference
Dry fill 6.7 liters (7.1 US qts, 5.9 Imp. qts) Toyota Genuine ATF WS