PROCEDURE
REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY
for 2WD:
for AWD:
REMOVE OIL PAN PROTECTOR (for 2WD)
REMOVE FRONT SUSPENSION MEMBER BRACE (for AWD)
REMOVE STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for AWD)
REMOVE V-BANK COVER SUB-ASSEMBLY
REMOVE UPPER RADIATOR SUPPORT SEAL
REMOVE RADIATOR COVER PLATE
REMOVE LOWER RADIATOR AIR DEFLECTOR
DRAIN ENGINE COOLANT
REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH
REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH
REMOVE NO. 1 AIR CLEANER INLET
DISCONNECT NO. 3 RADIATOR HOSE
DISCONNECT WATER PIPE SUB-ASSEMBLY
Detach the clamp from the water hose.
Slide the 2 clips and disconnect the water pipe sub-assembly from the water hose and water hose sub-assembly.
DISCONNECT OIL COOLER OUTLET HOSE
Slide the clip and disconnect the oil cooler outlet hose.
*a | Hose Clamp |
*b | Wire Harness Clamp |
Disconnect the wire harness clamp and detach the hose clamp from the oil cooler outlet hose bracket.
Remove the bolt and oil cooler outlet hose bracket from the timing chain cover assembly.
REMOVE V-RIBBED BELT
DISCONNECT NO. 1 RADIATOR HOSE
DISCONNECT WATER BY-PASS HOSE (for RHD)
DISCONNECT WATER HOSE
REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
REMOVE WATER PUMP PULLEY
Using SST, hold the water pump pulley.
09960-10010 | 09962-01000 | 09963-00700 |
Remove the 4 bolts and water pump pulley.
REMOVE ENGINE WATER PUMP ASSEMBLY
Remove the 15 bolts, engine water pump assembly and water pump gasket.