PROCEDURE
INSTALL ENGINE COOLANT TEMPERATURE SENSOR
INSTALL KNOCK CONTROL SENSOR WIRE
Engage the 3 clamps.
INSTALL KNOCK CONTROL SENSOR
INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY
INSTALL NO. 1 VACUUM SWITCHING VALVE
Install the No. 1 vacuum switching valve with the bolt.
INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
Install the idler pulley cover plate, No. 2 idler pulley sub-assembly and No. 2 idler pulley cover plate with the bolt.
INSTALL WATER PUMP PULLEY
Temporarily install the water pump pulley with the 4 bolts.
Using SST, hold the water pump pulley.
Tighten the 4 bolts.
INSTALL NO. 2 TIMING GEAR COVER
Install the No. 2 timing gear cover with the 2 bolts.
INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
Temporarily install the V-ribbed belt tensioner assembly with the 5 bolts.
Tech Tips
Each bolt length is as follows:
Item | Length |
---|---|
Bolt (A) | 70 mm (2.76 in.) |
Bolt (B) | 33 mm (1.30 in.) |
Install the V-ribbed belt tensioner assembly by tightening the bolt (1) and then the bolt (2).
Tighten the other bolts.
INSTALL REAR ENGINE MOUNTING BRACKET
Install the rear engine mounting bracket with the 3 bolts.
INSTALL ENGINE MOUNTING BRACKET RH
Install the engine mounting bracket RH with the 3 bolts.
INSTALL EXHAUST MANIFOLD TO HEAD GASKET LH
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (TWC: Front Catalyst)
INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR
INSTALL NO. 2 MANIFOLD STAY
INSTALL NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE
Install a new O-ring to the No. 2 engine oil level dipstick guide.
Apply a light coat of engine oil to the O-ring.
Push the No. 2 engine oil level dipstick guide end into the engine oil level dipstick guide.
Install the No. 2 engine oil level dipstick guide with the bolt.
Install the engine oil level dipstick.
INSTALL EXHAUST MANIFOLD TO HEAD GASKET
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH (TWC: Front Catalyst)
INSTALL IGNITION COIL ASSEMBLY
INSTALL NO. 1 SURGE TANK STAY
Note
Do not apply oil to the bolt listed below:
Oil Application Prohibited Bolt |
---|
Bolt for No. 1 Surge Tank Stay and Cylinder Head Cover |
Install the No. 1 surge tank stay with the bolt.
INSTALL THROTTLE BODY BRACKET
Note
Do not apply oil to the bolt listed below:
Oil Application Prohibited Bolt |
---|
Bolt for Throttle Body Bracket and Cylinder Head Cover |
Install the throttle body bracket with the bolt.
INSTALL INTAKE MANIFOLD
INSTALL GENERATOR ASSEMBLY